1. No I think you are trying to find a way to save a few dollars on your yard mowing. This Started out kind of ok but still had elements of disaster. Cleaning a paper filter with a flammable liquid seens a bit drastic and expensive as well. It did not seem to be effective or safe from git go but I figured you would figure it out for yourself.
2. No manicured lawns here. Filthy dusty crap to mow all year long. I clean and replace the outer poly filter lots. Inner filter as needed. That is around 5 times a year.
3. What you are wanting to use is not the same as what engine manufactures use. This is why I chimmed in.
4. I will more than be happy to support you all the way when you get to a place that looks like it will work. Until then I will warn of potential problems so you can avoid disaster.
In the final thought. I have no malice in my heart. I only speak up when I think it needs to be said. The foam you are dealing with is designed to be used for your bottom not for cleaning moving air. What you are doing is how people come up with wonderful inventions so do not stop. As most successful people say. The difference between one who succeeds and fails is you do not give up.
OK maybe I took your post wrong. My initial post should have been titled "Alternatives to paper air filters".
You did mention those foam filters worked great on dirt bikes so I was wondering what you had against them. Or is seemed like I was being cheap by blowing paper filters off with compressed air or trying to wash them in something. As far as washing the paper filter in kerosene, I only did this one time and allowed it to dry until the next time I mowed (like two weeks). But yeah, I figured these type of filters were throw-away. I just wanted to look into something besides paper filters that I could clean and reuse. I don't care to get my hand's dirty.
My guess would be the reason they don't use this type of filter anymore is because it's quick and you don't get your hands dirty. As if changing the oil is not going to get your hands dirty!
All you had to say was, "maybe look into the same material your UNI filter is made of and buy sheets of it you could trim out instead of using something from a crafts store, that it was the wrong material for the wrong application" and I would have understood. No I did not think about the foam rubber I was going to use as being too restrictive.
I did visit UNI filters' website and they do sell sheets of the same material the filter material I can cut down.
http://www.unifilter.com/accessories/
My father's yard is in much better condition than mine. Last time I changed the oil in his mower, I looked at the air filter and it was barely dirty and not worth changing as of yet. Yet he mows more often than I do. Like twice a week compared to me where I mow every 2 weeks and both of our yards are about the same size. I just happen to have "natural native" and azolla grass that doesn't grow as rapidly and he has some genetically engineered grass he fertilizes.
Concerning these paper filters. Yes they are over priced to be honest. Why a B&S air filter no bigger than it is sells for the same price as some automotive air filters. Just like a "Genuine" B&S oil filter sells for twice as much as a WIX or Bosch oil filter for an car.
I just recently did some maintenance items on my 1998 Chevy Van. New transmission filter, fuel filter and air filter.
The air filter had about 10,000 to 15,000 miles on it. It wasn't too dirty but I replaced it anyway. Yet I was not having any performance or fuel economy issues. I think I paid around $20 for it. If I cut down this filter into the size of an 18.5 hp B&S filter, I could make about 8 of them.
I know I've posted this photo before but as you can tell this filter should have been replaced a long time ago but the engine never seemed to have starved for air. How it was breathing is the question.
So am I replacing filters before they actually need to be replaced? If the engine is still running fine and the filter looks dirty does it really need to be replaced or cleaned? Maybe replace the filter every time I change the oil regardless of what it looks like?
My plan is to do some mulching tomorrow or Saturday and as dry as it's been, I know I'll kick up a dust cloud. I will post a photo of what my UNI filter looks like after I'm done.
Sorry if I took offense to your post.