Troybilt Trimmer Broken Pull Cord Repair Help

primerbulb120

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If the current rope is in good condition, you shouldn't have to replace it. The rope should still be intact after disassembly. If the crank is warped, however, you would have to replace the crank housing, which comes with a rope installed. The crank housing is about $20, you might be able to get one cheaper on eBay.
 

Kennykenny

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View attachment 24075View attachment 24077View attachment 24076
Remove 3 screws in the clutch cover
View attachment 24074
Remove the clutch cover
View attachment 24069
Insert a screwdriver or rod between the fins of the flywheel and brace it against the crankcase as shown. Make sure that the magnet assembly presses against the screwdriver instead of the flywheel fins so that you do not break one of the fins.
View attachment 24073
Remove a screw inside the clutch
View attachment 24072
Remove the clutch drum
View attachment 24070
Use a wrench to unscrew the base of the clutch. Observe the markings on the clutch base to see which way to turn it.
View attachment 24071
Remove the clutch base


Primer,

Great instructions although I got stuck at the part that says,
"Use a wrench to unscrew the base of the clutch. Observe the markings on the clutch base to see which way to turn it." I can't figure out how to get the base of the clutch loose and off. Is the base beneath the surface which doesn't allow the base to turn? Can you please provide a bit more clarification. The process was going well until that step. Thanks!
 

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primerbulb120

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trimmer with wrench.PNG The blue thing in the picture is a wrench. After locking the flywheel in place with your screwdriver, turn the wrench in the direction of the arrow.

Sorry I didn't reply sooner! :frown:
 

bertsmobile1

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And while you have it apart, replace the cord it is only $ 2.
Even the whole unit at $ 20 is worth considering as it is a big job ( time wise ) to pull it apart & put it back together again.
A workshop will charge 1 to 2 hours for the job which ends up costing more than a replacement trimmer so we rarely fix them.
The rule of thumb is starter on the shaft side = throw away, starter on the free end = repairable unit.
 
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