Ahh, Good Old American Manufacturing...
We've had Lay-Z-Boy recliners that used to be in the Fla. home theater for 8 years now.
Ever since relatively new (saw limited use in the HT) my chair has shown a deflection in the
side support structure for the backrest, due to the lopsided manner in which I sit in the chair.
Since moving 3 years ago, they have been put into daily use.
This problem had grown steadily worse til I decided to do something abut it today.
After studying online videos about how to remove the rear upholstery, I got at it.
Simple enough: remove the 500 staples at the bottom, then pry up the tack strips securing the fabric at the sides.
I found more or less what I had expected: a side frame member had separated from the main frame.
What I DIDN'T find was a bit amazing: the brace had been attached to the main frame by (in theory) only 2 staples.
NO glue or other gussets.
I say, 2 staples, but there was only 1! There was an impression from the staple gun driving a staple, but I guess the gun had RUN OUT !
So, there was only 1 staple trying to hold the brace on, and, it didn't do a very good job!
Probably asking way too much of 1 staple. (or 2 or 3.......)
Some wood glue, a few 2" deck screws,and 500 new fabric staples, and the chair is back in service........
I reinforced a couple other joints as well.
Now I need to mount the chair on my Hustler..........