Engine design and manufacture is very important. I have a 22-year-old Volvo with over 500,000 klicks on it that uses negligible oil between oil changes. how many other cars with half the mileage are still on the road. How many mowers that old are still running?
I agree with this 100% there are several engines that have a poor design ,and portions of the
oiling system or oil galleries are not large enough. Some just sludge up beccause they have portions of the engine that don't run hot enough, or they don't drain correctly. Others have to lower the capacity of an oil pump design that doesn't provide adequate volume at idle with a hot engine, and higher miles.
Being in the automotive repair business I can tell you a few engines right now that have a lot of problems.
The Chrysler built 2.7 v6 from 2001 till 2007 had a lot of problems related to oil passages that were too small which resulted in the chain tensioners not getting enough oil which resulted in cam timing jumping, these engines also sludge up, but if you ran synthetic oil, you would have neither problem. My sister had a 2002 Chrysler Concorde with this engine she traded in with a hundred seventy four thousand miles all on Mobil one, most of these engines failed between 30 and 60 thousand miles. Chrysler even try denying the warranty on customers who had the car dealer serviced at the recommended service interval the engines will still fail below 60 thousand miles. There are class action lawsuits against Chrysler for this engine. To a lesser extent the 3.7 v6 found in the Jeep Liberty and the 4.7 v8 found in the Durango Ram pickup and Van also has the same problem all these engines will live a long life on synthetic oil. By the way most manufacturers now are requiring full synthetic oil for warranty purposes look at GM with the Dexos oil start in 2011 only full synthetic oils meet the requirements. I believe within five years early every new car engine will need to have full synthetic oil because of high specific output combined with longer oil change intervals that customers are demanding.