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New mower engine speed

#1

W

Weed Hopper

I just bought a 320r zero turn mower and have read that running at less than full throttle may damage the hydrostatic transmission. So, my question is, "Should I always run the mower at full throttle?"


#2

B

Bertrrr

It's designed to run at any speed you choose , the governor is set to keep it from over revving, you have to run it enough to let the charging system do it's job in keeping the battery up. I rarely run my machines more than 3/4 throttle - just don't see the advantage of running anything wide open. - just the mechanic in me I guess


#3

W

Weed Hopper

That's what the mechanic in me thinks also, but after reading - https://www.lawnmowerforum.com/thre...e-is-failing-w-only-245-hours-on-mower.72519/ - where he says it's bad for the hydrostatic drive to run it below full throttle, I had to ask those who know better. I'm not familiar with hydrostatic drive and any of its idiosyncrasies.


#4

I

ILENGINE

The answer to your question is yes it needs to be run at full throttle due to the hydrostat needs a range of rpm's that allow adequate oil pump flow and also cooling. Also the engine cools best at full rpm, and running at half throttle causes the engine to also run hotter due to lack of cooling air flow.


#5

R

Rivets

Ditto what IL says as todays hydros operates best when run at full throttle.


#6

W

Weed Hopper

Thanks for corroborating what I suspected. Full throttle from now on.


#7

B

bertsmobile1

And to really drive it home
Hydros must always run full speed or too much oil escapes between the vaalve plate & cylinder block
The accelerates the errosion in this area which is how 99.9999% of hydros fail and what makes that growing sound .
IT is also why the left side on ZTR's always fails first .


#8

Tiger Small Engine

Tiger Small Engine

And to really drive it home
Hydros must always run full speed or too much oil escapes between the vaalve plate & cylinder block
The accelerates the errosion in this area which is how 99.9999% of hydros fail and what makes that growing sound .
IT is also why the left side on ZTR's always fails first .
Wide open throttle when under load with blades on! Read up on it if you don’t understand or need further information.


#9

M

MParr

If the blades are on and you are cutting grass, run it at full throttle.


#10

StarTech

StarTech

And to really drive it home
Hydros must always run full speed or too much oil escapes between the vaalve plate & cylinder block
The accelerates the errosion in this area which is how 99.9999% of hydros fail and what makes that growing sound .
IT is also why the left side on ZTR's always fails first .
Then I wonder why the RH on a customer's Bad Boy ZTR failed first here.

I would there are exceptions.


#11

D

DaveTN

They also have a tendency to throw belts on lower RPM's.
It's FULL SPEED AHEAD Mates!


#12

grumpyunk

grumpyunk

I always babied my Kohler. I was wrong. It was designed to run at the 3k range governed speed. The throttle has an indent to help users set the throttle properly, for about all situations. I thought I was being 'nice' to the engine but was informed 30+ years ago that the engine was DESIGNED to run at its governed rpm. Engine speeds lower than that were not the best for keeping temperature within normal specs, and splash lube was decreased. Splash also carries heat away from the components such as bearings, cam gear & lifters, etc.
In short, 'babying your baby' is not a good thing to do. I have taken that advice to heart, and the Snapper and AYP are still running fine, one a 1988 the other a 1997.
tom


#13

W

woodchips

Then I wonder why the RH on a customer's Bad Boy ZTR failed first here.

I would there are exceptions.
Silly of you to wonder. Bad boys always go against the flow. So if the rest are failing on the left, a Bad Boy will probably fail to the right.

Sorry. Just ignore me.


#14

D

daman

Always full throttle, charging system works optimal/full charging voltage, blade/ tip speed is best/best cut and hydro has proper pressure and cooling for the hydro unit is optimal.


#15

D

daman

Always full throttle, charging system works optimal/full charging voltage, blade/ tip speed is best/best cut and hydro has proper pressure and cooling for the hydro unit is optimal.


#16

C

Cajun power

there are lots of reasons to run a mower at wide open throttle and all of them are good reasons.

1. proper fuel air mix for the engine design....these are simple carburetors...not variable valve and not electronic ignition...timing and fuel air mix is best at wide open throttle for best engine performance. and also for optimal oil lubrication.
2. cooling: the flywheel has cooling vanes. at wide open throttle you are getting the best optimal cooling effect...it's slight difference, but it does matter to cooling
3. mowers are belt driven...blades and the hydro drives (PTO) require belt driven power at the same time....arguably, at higher RPM, these belts and pulley systems will produce more effective power to drive those systems. Wide open throttle allows for this. Especially so when cutting high tall tough grass and moving up inclines. Engines that are forced to work hard at lower RPM's means there is more chance of belt slip and reduced power and this results in more engine wear as the governor is engaged all the time under higher torque loads and where the PTO clutch slips. At higher rpm's under the same loads, you are going to be more efficient with less wear and more effective power.

all things being equal, air cooled engines for mowers are best powered at wide open throttle. I think most people can understand the difference between this and lets say a air cooled motorcycle engine, where obviously you are not putting a constant load on the engine on stop and roll. On mowers, you have two things going on: engaging a drive system AND turning blades. In most use cases with mowers, you are doing both at the same time, so in effect there really isn't a stop/start condition like a motorcycle, even though they are both powered by an air cooled engine. (caveat: I understand some motorcycle are water cooled...just making a apple-apple comparison)

I am sure you could mow at lower than wide open throttle, but you will also realize a poor cut, slower speeds, so any gain you might think in terms of fuel efficiency is subtracted by longer mow times. About the best thing you can do with a air cooled mower engine to get the best power and fuel efficiency is clean it up, fresh frequent oil changes, clean plugs, clean, clean cylinder fins, clean fuel, sharp blades, proper tension on blade and pto belts, and proper tire pressure, and proper valve clearance. These air cooled engines are designed to operate within a fairly narrow rpm range from idle to wide open throttle. They are designed to operate at idle rpm's to get oil and lubrication started to prevent excessive wear before high load cutting...but after a few minutes of starting, that lubrication cycle is complete and the engine can then be put into high load, wide open throttle. That's how they are designed to operate.

I don't think a lower than wot setting is going to damage hydro drives, but you are definitely not going to be getting the higher rpm and thus pressures delivered to them. So it will be slower as a result in lower than wot. And some of the higher end hydro drives have a cooling fan above...that rpm spin is directly controlled by the rpm of the pto belt drive...from the rpm condition of the engine.

All things considered, when mowing...wot for the win.


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