So when you guys pull a head on the B&S Intek V-Twins, do you take off the intake manifold too?
I tried to skip that step, just unbolted cyl #1 head from the intake and left the intake in place. I got it off fine that way, but putting it back on, was a challenge... might've been because I had a generic gasket kit and the intake gasket was thicker than stock, but I could not get the head on the guide pins, seated down on the cylinder, nor even off it a little, and coax the intake gasket into place.
What I ended up having to do is torque the head bolt that sits inside the valve cover, most of the way to get enough clearance, then loosen it a little and wiggle around the head quite a bit while pushing on the intake gasket with a screwdriver to nudge it over, then once that was bolted on, loosened back up the head bolt I'd put in and then put in and torqued the rest of the head bolts in the right sequenced stages. I was surprised that this part of the repair would be where it took longer than anticipated.
Those shorter pushrods, there was barely enough adjustment available on the rocker arm screws to accommodate them, but there was and got most of it back together, had to replace a fuel line that didn't like being bent after ~25 yrs, started it up and it seemed to run good, but I didn't run it for long nor mow with all the covers and front end off the mower.
Not sure if I have a head gasket leak, or an exhaust gasket leak (I'd reused the exhaust manifold gaskets because they had been taken out of this gasket kit previously), or if with the shroud off and the mower not moving, I'm just not accustomed to where the exhaust would go as it looked like a little smoke coming from an unusual location on (or near) the repaired cylinder, but it was hard to tell for sure, and wasn't running rough at all.
I stopped at a couple auto parts stores to get a loaner compression tester or leak down tester but both were out of them. Might call around to check for one at a few more stores, or just break down and buy one on Amazon.