Ron,
Sorry, but the conversation on this subject (steering slop) - (in a machine that as far as I can tell has slop built into it) has become far too technical for yours truly. If I can't fix it by beating the crap out of it with a ballpein hammer, then it has surpassed my level of expertise.
I bow out..
Roger
I know we've strayed off topic some...........
As for the built in slop, some yes, some no.
I have found that a less used rack gear has far less slop than my well worn item.
There is a bit of slop between pinion and rack gears, as well as in the toe rod linkages
which attach to the rack gear using plastic, somewhat semi-spherical bushings that wear out quickly.
I am going to attempt to reduce the clearance between gears by shimming the rack gear downward,
causing the teeth to mesh more completely.
As for the tie rods, either metal bushings (as you have done) or maybe Heim joints..dunno at this time.
Thanks for your participation, and chime in if anything comes to mind,,,
Anyway, stay tuned!