Well, yet another update. I didn't order the part the other night (got late and decided I'd do it next day). I decided to call Hustler again to see if I get a direct answer instead of the vague ones I got before.
Interesting conversation. After getting passed around to several people, I ended up on the phone with the same guy who responded to my original email that started the entire ordeal. He started telling me that I never told them it was out of warranty (oh, but I did), he said the machine was never registered, and he said there was nothing they could or would do. He went on to tell me the issue is not a recall item because they've had very few issues with that brace (huh, yeah, right, that's why it was totally redesigned and beefed up, huh?).
Hmm. Interesting. I reminded him that I still have the original email I sent, along with his reply. I read them back to him and even offered to forward them directly to his work email...again, since he never responded to the reply I sent him before. The guy was a bit of a d-bag.
He then said it wasn't necessary because they're not going to do anything about it. I reminded him too that the local dealer called them (because HE said to have them do so in his original) because they issued a case number and explained to him what the dealer was authorized to do by Hustler. He didn't have an answer for that at all. I finally was able to tell him my entire point of this call was to get a simple yes or no answer if they'd send me the part instead of the dealer. He said no. So, finally, there we go.
Interestingly, later that same day, the dealer called me to tell me he was wrong about his estimate on the labor to put the new brace on. So, long story short, the mower is now at the dealer (took it over yesterday afternoon). I had to go through my receipts and credit card statements to show proof I bought it from Lowes. He says he can get it registered with Hustler and the brace will be no cost, just his labor, which is now $45 instead of the 1.5 hours at $65 an hour he originally told me.
Ya know, I wouldn't have gone down this road with Hustler at all if I hadn't discovered this thread (and others) that this brace is an issue. Sorry, I strongly feel it should have been a recall item and replaced, no questions asked. Any reputable company that stands by its products would do it. They obviously knew it was a problem since it was redesigned and beefed up significantly. I have no problem replacing parts out of pocket, especially when I cause it to break, or it's something you expect to go bad over time, but this is not one of them. It was just a bad design from the get go, and this isn't a cheapy $700 Sears riding mower either where you'd expect something like this.
At least it's getting replaced now for a minimal cost. I'm a little bothered by Hustler's response to this whole thing and the attitude they seem to have. I really like the mower overall, but any future mower purchases, I will be hesitant to get a Hustler.
Lol, ok, rant over.