Well, I finally got the blades off, even with a 4' cheater pipe on the wrench along with penetrating oil & heat the nuts would not budge. I had to use a grinder with a 1/8" blade to cut the nuts along side the shaft without damaging the threads. Then used a chisel to open the nuts so I could remove them. Ordered new blades and shaft nuts along with a maintenance kit for the engine. Looks as though the oil had never been changed and the air filter was completely plugged. Also replaced the battery as it would not take a charge. I felt obligated to help my sister-in-law as she is a 80 year old widow. She couldn't find any dealers (don't have any local - a very small town) that would work on the mower that was not purchased from them. Hopefully it will now last a little longer without any major service. Thanks for the replies.
Curt
I agree with the above and would add taking a small piece of 2”x4” to block the blades while you are working on removing bolts on the blades.Right hand threads on most Craftsmen units. I suggest you block the blade and pull out your 1/2” breaker bar. Using a good penetrating oil and some heat will be your friend.
Several things come onto play with blade removal. In the case of the OP the original blades are torqued at 80-100 lb/ft from the factory. time, dirt in the threads, and rust will appear to increase the torque on the nuts when trying to remove them. 600 lb/ft is not unusual for those nuts after being used for even part of the mowing season.Some mower manufacturers tighten the blade bolts so tight that it requires a impact wrench to loosen them, I had purchased a new Bad Boy mower year before last (Since sold it) and I wanted to install some mulcher blades and had to use a 4' cheater bar to remove the original blades, they were way over the torque specs given. I usually use never seize on the blade bolts (I know some folks disagree but I've never had a problem with them getting loose) when torqued correctly.
Curt
I have a couple of commercial customers who have council contracts to cut road vergesAll nuts or bolts are threaded so they stay tight depending on the rotation or power applied, Chrysler used left hand threads on their wheel lugs and I think they figured that they didn't need to do that. If you torque your wheel nuts they won't come loose.
I always use (never seize) on my mower blade nuts, been mowing for 60 years and never had one come loose I even use it on my spark plugs, use it and I don't care how tight or how long the nut has been on it will come off a lot easier.
BINGO! As the old saying goes you get out of it what put into it.Here is question for those using the 1" impacts. What size air line and fittings are you using? Even though larger impacts are being used if the CFM is not there they are no better than a smaller impact.
Here I use an Aircat 1150K twin hammer. When I first got it, it was a major disappointment. Couldn't even remove lug nuts tighten to 60 ft/lbs. Then I temporary installed a gauge at the impact. Even though I had a standing pressure of 125 psi when pull the trigger it dropped all the way to 20 psi. In my case it was the couplers and plugs. They were too resistive for two reasons. First they were supposedly M style versions but when I spec'd them they weren't meeting the M style specs. They were btw HFT versions. Once I changed all the fittings out to V style Hi flow fittings it resolved the pressure drop problem on that 100 ft 3/8 air line. No longer hearing the air line refilling. Once resolved I had the full working torque available from the impact. I very seldom ever need to go above the lowest power setting of impact. I even remove those axle nuts that are tighten to 300 ft/lb and are thread distorted version so thread are already royally screwed up.
If I remember correctly 3/4 and 1 inch impacts require at least a 1/2 inch air line to help keep the CFMs up to spec.
Some mower manufacturers tighten the blade bolts so tight that it requires a impact wrench to loosen them, I had purchased a new Bad Boy mower year before last (Since sold it) and I wanted to install some mulcher blades and had to use a 4' cheater bar to remove the original blades, they were way over the torque specs given. I usually use never seize on the blade bolts (I know some folks disagree but I've never had a problem with them getting loose) when torqued correctly.
Curt
When you know what you are doing and have the right equipment, it really don't take an hour. Maybe 5-10 minutes per spindle.I get a few blade bolts each year that require a lot of effort and patience to remove. You have to remember that blade bolts on a mower are self tightening. The longer you leave them on in between sharpening, and the more stuff you hit, the harder they will be to take off. When you are using a breaker bar, penetrating oil, heat, and a 5’ cheater pipe, things are getting serious. So my question to the shop owners is this. Do you charge the customer extra to remove blade bolts that take say an hour to remove vs 30 seconds?
Yes homeowners are bad about not getting the blades mounted correctly which lead to problems that must be corrected.Most of the homeowner mowers use some type of star center so they are not self tightening. When a cust hits something and twists the blade on the star and makes it super tight it's going to get a new spindle and blade so I don't care how bad the impact tears it up getting it off. In the last 5 years or so I haven't had a blade nut or bolt the impact couldn't take ooff. Even the self tightening ones. 3/8" air line, high flow couplers, 150 psi, 1/2" IR2235 impact.
Kinda wish I had funds available to have extra equipment but I have try to buy what works all around here. And yes most times it takes longer to get things out then it take to resolve a problem.I have the battery HF Earthquake 1/2 impact and a 3/8 Milwaukee impact that handles the day to day stuff. I only bust out the IR air gun for the stupid tight type stuff. If the HF doesn't take it off in 10 seconds I get the IR. Usually takes longer to get it out and hookup the air line than it takes to solve the problem.
Kinda wish I had funds available to have extra equipment but I have try to buy what works all around here. And yes most times it takes longer to get things out then it take to resolve a problem.
It sorta like needing to crimp a battery cable. It takes time to get the crimper out and back up which is only needed for less a minute crimping operation.
Yes then you charge for the time. Maybe not for full amount but it is labor time that would be used no matter what shop it is in. I had to re hex a Gravely spindle bolt last year that took 30-45 minutes so I could remove it. Darn owner tried using a 12 pt socket instead of 6 pt. Spindles themselves were over $300 ea so even a $65 labor charge is cheaper than replacing the spindle. I went from a normal 15/16 hex to a 7/8 hex. Of course I took my time to hex the right shape.So let’s say you actually have to extract a bolt, or you have a blade bolt, or any bolt for that matter, and it takes you roughly an hour to extract or remove vs a few seconds. Do you charge the customer an hour’s worth of labor, or eat it? I have battery, electric, and air impacts. I know how to remove and extract bolts. I am aware of bowtie and star blades. Work on a lot of commercial equipment as well that doesn’t use star pattern.
Thanks in advance for you input.
IT is a 4 cylinder Perkins engine Boomwade compressor that used to run 4 jack hammers and has 1" hoses which are a real PIA as the gun does not have a rotating inlet nozel and to have one fitted to the hose was going to be $ 200Here is question for those using the 1" impacts. What size air line and fittings are you using? Even though larger impacts are being used if the CFM is not there they are no better than a smaller impact.
Here I use an Aircat 1150K twin hammer. When I first got it, it was a major disappointment. Couldn't even remove lug nuts tighten to 60 ft/lbs. Then I temporary installed a gauge at the impact. Even though I had a standing pressure of 125 psi when pull the trigger it dropped all the way to 20 psi. In my case it was the couplers and plugs. They were too resistive for two reasons. First they were supposedly M style versions but when I spec'd them they weren't meeting the M style specs. They were btw HFT versions. Once I changed all the fittings out to V style Hi flow fittings it resolved the pressure drop problem on that 100 ft 3/8 air line. No longer hearing the air line refilling. Once resolved I had the full working torque available from the impact. I very seldom ever need to go above the lowest power setting of impact. I even remove those axle nuts that are tighten to 300 ft/lb and are thread distorted version so thread are already royally screwed up.
If I remember correctly 3/4 and 1 inch impacts require at least a 1/2 inch air line to help keep the CFMs up to spec.
Fixed price servicingI get a few blade bolts each year that require a lot of effort and patience to remove. You have to remember that blade bolts on a mower are self tightening. The longer you leave them on in between sharpening, and the more stuff you hit, the harder they will be to take off. When you are using a breaker bar, penetrating oil, heat, and a 5’ cheater pipe, things are getting serious. So my question to the shop owners is this. Do you charge the customer extra to remove blade bolts that take say an hour to remove vs 30 seconds?
I do charge for time to remove/destroy/break off fasteners. I work on lots of old stuff and I have an induction heater, impact tools and an oxy propane torch so most rusted nuts and bolts don't give much trouble. What I spend time on is tiller tines and rear wheels on some riding mowers.So let’s say you actually have to extract a bolt, or you have a blade bolt, or any bolt for that matter, and it takes you roughly an hour to extract or remove vs a few seconds. Do you charge the customer an hour’s worth of labor, or eat it? I have battery, electric, and air impacts. I know how to remove and extract bolts. I am aware of bowtie and star blades. Work on a lot of commercial equipment as well that doesn’t use star pattern.
Thanks in advance for you input.
Those JIS screws really fool peopleIt is like those seized screws in the Nikki two barrel carbs. I get a lot of them in here where other techs have nearly destroyed the fuel bowl screws which I have replace. They are simple to get out once a hammer and punch gets used. Just sale new screws when this happens.