Update: Well I was putting it back together last Thursday & ...not sure why,(at the time) ...but now it seems all the guts (primary & secondary planetarys) want quite fit when you put the housing to the motor. The housing stops roughly 1/16" before mating up to the motor, & I didn't want to force it by tightening it up. I think the axle housing should mate to the motor without binding.
A friend said "you've got something out of line" I know he meant that in general,...& I said you "can't get any of it out of line" the way it fits up.
Well sense the outer bearing is a slip fit on the axle the axle slides in & out of it,...so that doesn't appear to be the interference. So, ...for some answers,...I mic'd the thickness of the washer that's behind the Thrust Bearing and its .095". I removed that & put every thing back in the axle housing then put the housing on the motor ( & it seats right ) with gasket & just snugged the screws. Measured the outer axle end play & its .070". That's .025" to much material with the .095" washer, for everything to fit.
Where did the extra .025" come from,...beats me, but its there now somehow & I have to deal with it.
If I can't find out where/why,...it looks like I'm going to have to find/grind a .085" washer & have .010" axle end play when I'm done. Murphy's a devious little feller.