Rattling Noise

Larry L

Forum Newbie
Joined
Mar 24, 2023
Threads
2
Messages
4
Dixie Chopper 2460, When mowing and moving forward (happens when mowing downhill) there is a strong rattling sound from the engine and pump area. I have checked all mounting hardware and nuts and bolts. What could cause this.
 

Rivets

Lawn Royalty
Joined
Mar 11, 2012
Threads
59
Messages
15,305
First remember that noise made by loose metal can travel a long way. Could easily be coming from any where on the unit. Things I would check are, all parts of the belt tensioner assembly both drive and deck, deck suspension system, engine mounts, muffler, engine covers, hydro and axle mounting, etc. If possible have an assistant walk next to the unit while your operating it, or vise versa, as it may be easier to locate source.
 

hlw49

Lawn Addict
Joined
Jul 11, 2021
Threads
42
Messages
1,598
Sounds like a Magnum 2460. I would look at the motion idler arm. Those mowers had a propensity for the idler arm to make noise. If that is the issue you can take some kind of pry tool and stick it between the end of arm and the frame and bend it down until it stop making the noise.
 

bertsmobile1

Lawn Royalty
Joined
Nov 29, 2014
Threads
65
Messages
24,995
The tension arm pivot wears as does the pulley and the spring looses tension over time
All of these will cause a rattle as will a small nick on the belt or a flat spot on the pulley or some crud stuck in one of the drive pulleys
 

hlw49

Lawn Addict
Joined
Jul 11, 2021
Threads
42
Messages
1,598
The bolt that holds the ider arm on could be loose as well.The idler arm is a flat piece of stock and has not bushing in it. If it is loose tighten the bolt tight and back it off just so the arm moves freely.
 

Tiger Small Engine

Lawn Addict
Joined
Dec 7, 2022
Threads
2
Messages
1,106
The bolt that holds the ider arm on could be loose as well.The idler arm is a flat piece of stock and has not bushing in it. If it is loose tighten the bolt tight and back it off just so the arm moves freely.
If the bolt on
The bolt that holds the ider arm on could be loose as well.The idler arm is a flat piece of stock and has not bushing in it. If it is loose tighten the bolt tight and back it off just so the arm moves
The bolt that holds the ider arm on could be loose as well.The idler arm is a flat piece of stock and has not bushing in it. If it is loose tighten the bolt tight and back it off just so the arm moves freely.
The bolt that holds the ider arm on could be loose as well.The idler arm is a flat piece of stock and has not bushing in it. If it is loose tighten the bolt tight and back it off just so the arm moves freely.
If it is the tensioner pulley arm we are talking about, first make sure the bolt securing it is tight. As the bearing or bushing wears, slip develops. Cut a section about 6” of fuel line and split it on one side, wrap it around the arm and zip tie it to arm. Viola, your rattle is now gone. Not necessarily a permanent fix, but it works.
 
Top