I don't know the history of the mower, e.g. hours. When I got the engine running, I put it in gear the first time with my fingers crossed not knowing what to expect being it was sitting up for two years out in the weather. It moved forward, noisy, but no slip or drag. I moved forward and back in low several times increasing the distance a little each time. I then went through all the gears driving around the yard. The noise stayed at the same level no matter what speed or in forward or reverse. I kept the RPMs Constance at 3600. I didn't think about the idler pulley, clutch or PTO because the noise seemed to be coming from the rear. I jacked in the rear end up and rotated the wheels listening for a bearing noise. No noise there. Before I drop the transmission, I think I will check the idler pulley.So it looks like you have a Hydro-Gear 314-0510 transmission
IF it suddenly got noisy then you have a pulley bearing or belt problem
If it was always loud & just got louder then chances are the transmission is past it's use by date
Your mower dates from 2001 to 2005 so even if it is a late model, it is near 20 years old
The 314 was not a particularly robust unit and is good for 1000 to 1500 hours
So if the brake is not dragging then the trans is sending a message of good-bye
The cheap & nasty test is to park on a hill turn the engine off and give the mower a push down the hill.
If it resists being pushed and stops the instant you stop pushing then the tranny is good
If it takes off like a frightened bunny rabbit then the unit is shot
If it slowly continues to roll down the hill then an oil ( and filter ) change to a heavier grade of oil may add a few more seasons
if I leave the pull rod in the neutral position and release the clutch, very little noise. So, the noise starts when I start moving.Is the noise when you just release the brake/clutch or is it only when moving.
If moving troubleshooting.
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To answer your question on the fan it is pin via lock nut to the pulley. So the pulley drives the fan.I don't know the history of the mower, e.g. hours. When I got the engine running, I put it in gear the first time with my fingers crossed not knowing what to expect being it was sitting up for two years out in the weather. It moved forward, noisy, but no slip or drag. I moved forward and back in low several times increasing the distance a little each time. I then went through all the gears driving around the yard. The noise stayed at the same level no matter what speed or in forward or reverse. I kept the RPMs Constance at 3600. I didn't think about the idler pulley, clutch or PTO because the noise seemed to be coming from the rear. I jacked in the rear end up and rotated the wheels listening for a bearing noise. No noise there. Before I drop the transmission, I think I will check the idler pulley.
Oh! what drives the cooling fan? Should it be free wheeling in either direction when the transmission is not engaged? It feels like the center of the fan hub may be stripped out.
An important question was not answered and this is why it is important. The nopise could be a "simple" idler pulley that tensions the belt or the tranny. In neutral, let the pedal up and if the belt now in motion is spinning these ( or this) pulley and the tranny input shaft is spinning but doing no work, then if the nooise is present and not really different, then this is where to look. If the pulley inspection will tell you when it does no0t spin by hand ( engine off) smooth. 1,2,3 -pulley(S), input shaft, tranny.Whoa for a minute the model number posted says Hydrostatic transaxle but you are indicating Gear type transaxle. So which is it?
Well. I should have used my instinct about the fan free wheeling. The lock nut was not tight enough. There is no other retainer or pin that locks the fan to the pulley. Compression is the only thing that holds the fan from slipping. It appears who ever tighten the nut didn't hold the pulley while tightening. There's probably a torque spec. in the service manual.To answer your question on the fan it is pin via lock nut to the pulley. So the pulley drives the fan.
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Second no the transaxle doesn't free wheel in neutral; unless, the bypass lever is placed in bypass position.
If you are able to rotate without the pulley turning then the transaxle most likely have overheated and the oil inside the transaxle is bad. But noisy unit are usually too far gone to be saved by simply changing the oil. Cavatation usually destroys the pump section as it allows metal to metal contact.
I know this isn't about your question but..I had a LT1000 17 HP that ran good for 8 years, but hit a branch that locked up the blades. From that point on it wouldn't start. The crank shaft bent and through the timing off and the governor was shot. The repair shop who was checking it out told me, it would cost more to repair than it was worth. The shop repair owner had 2002 Craftsman LTX1000 18 HP in fairly good shape, but it has been sitting up for about 2 years. He said you can have it if you don't mind pulling the engine and installing it in your mower. They were too busy to work on it and the lead time would be 9 weeks. With a little minor repairs I got it up and running. I didn't swap the motors, I just worked on completing the repairs on the LTX1000 because it was in better shape than my LT1000.
Now for the question: The Transaxle sounds a bit noisier than to the LT1000 that has already went to the scrap yard. It works great, but has a grinding sound that I thought would go away with use.
Any advice would help, Change oil?, etc. I don't want to run it until it fails when I can do something to save it.