John Deere with Kawasaki FC420V

[tomfg]

Went to my uncle's today to look at the mower.
Flywheel Key OKAY
Valve lash, ACR, Valve movement, & Pushrods OKAY
Removed the grounding wire going to the igniter module MADE NO DIFFERENCE

Still appears that the ignition timing is way off, and I see nothing that would
control that other than the $70 igniter module that was just replaced.
It seems to be sparking at some point when the intake valve is open.
Looks to have good spark.
Can these modules go bad in this way that the timing could be way off?

I tested the igniter again with my Ohm meter. Two readings are given
in the specs, depending if the Positive or Negative test lead is on
the igniter lead or case.
One reading is in spec, the other is way off. The manual says to set your
meter on 10 K setting. My meter is "auto-sensing". Manual says to use
only recommended Ohm meter, model XXXXX., etc.

Would my meter not be able to read the module correctly?

Curious, What gives the module the signal to do "it's thing"?
Only thing I could fathom would be the flywheel magnets via the
coil.

Just had a thought, could one use an automotive timing light to see
if indeed the module is making spark way off of TDC?
If so, HOW?

Thanks again!

Ok so Lets think this through. Gas fires in the cylinder. Fire should only be there. What stops the fire from entering or exiting the cylinder? Valves that are timed correctly so they open and close at the correct time so burning gas does not go into the intake manifold or exhaust manifold when it is not supposed to. So if fire is in the intake manifold either some one has places a spark plug in there or the valve is not closing at the correct time or completely. So what could cause this? Timing off, in correct valve lash. So I would check the valve lash and the shear pin. Not just look at it but remove it and inspect.

 

[motoman]

tom, since I do not own J Deere and ignition with "igniter" I'm kind of winging it here. The resistance readings may simply be to evaluate the hi volt leads which may have resistor line for elect noise suppression (your neighbor can still see his TV pic). I'm guessing the module is a transistorized circuit where transistor{s) replace the old style point breaker system with rubbing block riding on distributor shaft. If so then something like this...as the magnet on the flywheel passes it induces energy in a coil inside the module and this voltage is processed to the transistor which acts like a switch. It is off and then on, off and then on. etc. The transistor switches the separate wound coil and voltage is produced which we are familiar with as plug voltage. So the timing is mostly provided by the static setting of the magnet vis a vis the coil pick up, and that is phased with the piston and valves. Timing advance in 2 strokes mainly

Other style modules dispense with the coils and use just transistors (Darlington pair is what Briggs uses) which are amplifiers like you have in a stereo, or can use capacitor charge and discharge. These style are semiconductor or "sold state" units. Inside things happen in micro seconds (millionths of one second).

When the semiconductors get over heated they fail , but will still put out erratically at cold, and typically fail altogether at hot. I guess if voltage breakdown occurs it can cause (timing) misfire visible at the plug, and will probably be weak. Yes, I have used an auto strobe timing lite to see my Craftsman Intek output at cranking speed. Because that spark is relatively weak it would barely fire the ?xenon? tube strobe (clamp on style) and I had to darken the garage. The timing pulse was a faint orange-red instead of the white we are use to. If you really want to see the timing you will have to put a ref mark on the engine at TDC and watch the light. These modules may require a minimum (starter) cranking speed in order to produce even the weak, red, strobe . Buying genuine factory parts is a good idea as asia produces millions of semiconductors, most not "screened" for temp or even turned on before shipment so the customer experiences "infant mortality." But in this forum we have reports of brand name "lot failures" of ignition modules. More than you needed.:laughing:

 

[bertsmobile1]

Curious, What gives the module the signal to do "it's thing"?
Only thing I could fathom would be the flywheel magnets via the
coil.

Just had a thought, could one use an automotive timing light to see
if indeed the module is making spark way off of TDC?
If so, HOW?

The voltage generated by the coil starts from 0 V then rises to around 200 V then drops back off to 0 V
The module reads the rising voltage being generated by the coil and when it gets to a predetermined level it diverts to an earth circuit and send the voltage down the wire to the primary windings.

You can use an inductive timing light to check the timing fairly easily.
Remove the engine cover and spark plug.
with the piston at TDC pop a dot of white paint on the top of a ringear tooth and another spot on the engine case opposite it.
With the timing lamp connected to an external battery start the engine and read where the dot is when the engine is running.
You can count the teeth between the dot on the tooth and the dot on the cases to convert this to cankcase degrees.
Limit this to 10 minutes max as running without the cover will overheat the engine.

To check the stability, once you have established where the dot will be at running speeds, put another mark , a line for instance at this spot.
the rin the engine a second time checking for the dot dancing around the line.
If you want to be really accurate you can stick some wide masking tape on the crank case and mark it out in 2 deg steps from TDC to 20 deg before TDC and paint the while top of the tooth so you are looking at an arrow head and not a dot

 

[tomfg]

Thanks Motoman and Bert for the "high voltage" lessons :laughing:

The replacement igniter was OEM. My uncle told me to go ahead
and order another OEM igniter to try.
Next time at my uncles, I'll throw my timing light
on for kicks and see what happens. Not sure if there's any
specs on those engines for degrees before TDC running,
or if any advance is built in to these igniter modules.
If it would start, I wouldn't even worry about the timing
but thought it might be another diagnostic tool I haven't used yet!
I like working on old outboards....... with points and condensers, lol.
Tom

The voltage generated by the coil starts from 0 V then rises to around 200 V then drops back off to 0 V
The module reads the rising voltage being generated by the coil and when it gets to a predetermined level it diverts to an earth circuit and send the voltage down the wire to the primary windings.

You can use an inductive timing light to check the timing fairly easily.
Remove the engine cover and spark plug.
with the piston at TDC pop a dot of white paint on the top of a ringear tooth and another spot on the engine case opposite it.
With the timing lamp connected to an external battery start the engine and read where the dot is when the engine is running.
You can count the teeth between the dot on the tooth and the dot on the cases to convert this to cankcase degrees.
Limit this to 10 minutes max as running without the cover will overheat the engine.

To check the stability, once you have established where the dot will be at running speeds, put another mark , a line for instance at this spot.
the rin the engine a second time checking for the dot dancing around the line.
If you want to be really accurate you can stick some wide masking tape on the crank case and mark it out in 2 deg steps from TDC to 20 deg before TDC and paint the while top of the tooth so you are looking at an arrow head and not a dot

 

[tomfg]

The new igniter arrived today, so I went to my uncles.
I checked the ohms on the new igniter against the
slightly older igniter. They basically tested out the same
on the meter.
I guesstimated where TDC of the piston was and made
a chalk mark on the flywheel, which basically when the
flywheel magnet is lined up with the coil shoes.
Cranked the engine over with a timing light attached,
first with the older chip, then the newest. The older chip / igniter
seemed to fire the plug a little more advanced than the newer,
but the newer chip fired the plug when the magnet was centered
with the coil shoes.
Tried starting mower with new igniter, and "no go". It's still
creating flames in the carb intake and not really sounding like
it wants to start at all.
We're totally baffled. Surely someone has had this same thing
happen before? :confused2:
Thanks for any more ideas!

Thanks Motoman and Bert for the "high voltage" lessons :laughing:

The replacement igniter was OEM. My uncle told me to go ahead
and order another OEM igniter to try.
Next time at my uncles, I'll throw my timing light
on for kicks and see what happens. Not sure if there's any
specs on those engines for degrees before TDC running,
or if any advance is built in to these igniter modules.
If it would start, I wouldn't even worry about the timing
but thought it might be another diagnostic tool I haven't used yet!
I like working on old outboards....... with points and condensers, lol.
Tom

 

[draker]

The new igniter arrived today, so I went to my uncles.
I checked the ohms on the new igniter against the
slightly older igniter. They basically tested out the same
on the meter.
I guesstimated where TDC of the piston was and made
a chalk mark on the flywheel, which basically when the
flywheel magnet is lined up with the coil shoes.
Cranked the engine over with a timing light attached,
first with the older chip, then the newest. The older chip / igniter
seemed to fire the plug a little more advanced than the newer,
but the newer chip fired the plug when the magnet was centered
with the coil shoes.
Tried starting mower with new igniter, and "no go". It's still
creating flames in the carb intake and not really sounding like
it wants to start at all.
We're totally baffled. Surely someone has had this same thing
happen before? :confused2:
Thanks for any more ideas!

Did you ever figure out what was wrong with the motor? I'm experiencing the same thing. I very much don't want to toss parts at it.. I'm experiencing the same behavior you were seeing.

 

[bertsmobile1]

Did you ever figure out what was wrong with the motor? I'm experiencing the same thing. I very much don't want to toss parts at it.. I'm experiencing the same behavior you were seeing.

Well his first problem was to continue to use his cheap multimeter.
A cheap meter can destroy the chips.
What you have to wrap your head around is you can not speed up electricity
And on a mower engine, the flywheel magnet & coil position is fixed.
So mower engines can not "Advance " the spark.
With the various "Advance " modules what is really happening is the spark is always generated in the full advanced position and the electronics simply delays the timing.
So full advance = less delay.
When a module fails it either fails to open circuit = no spark
or to full advance ( no delay ) backfires through the carb.

However a sheard timing key will also cause a carb backfire
As will an inlet valve that does not close full or an exhaust valve that does not open fully.

The mechanical bits are always easier to check so start with the key.
The flywheel & crankshaft have 1/2 the keyway in each so must make a perfect square when viewed from the end.
Next remove the rocker covers and verify the valve lash and then the opening & closing of each valve.
There should be a small overlap near tdc exhaust stroke.

 

[draker]

I wanted to update this thread to mention I fixed my issue by correctly setting the coil gap to .3mm

After that it started right up, no more backfires.