Which is why I suggested the substitute tank to verify the problem.I can certainly give that a shot. Given the tank is completely sealed and the vent is through the filtered air I have no idea how anything would have built up. I also did drain the gas tank and nothing came out except gas.
Brand new carb - bowl is clean.One more thing. Have you drained the carburetor bowl? It’s highly likely that there is a good bit of crud in the bowl.
I ordered a small tank to try it out. Be a few days before I can report back on that one, but fortunately at 6 min don't have to wait too long once I get the tank. I can rule out the small children factor though, haven't had those in awhile.Which is why I suggested the substitute tank to verify the problem.
In the past there have been recalls because a casting fin would bend over & block off fuel outlets or would catch debris in the tank.
Unless you bought it new in a crate and checked the tank with a mirror before you filled it the first time you can not be sure what was in there.
Over the year I have found all sorts of things inside tanks from condoms to lunch wrappers to price tags , old shop rags, all sorts of stuff.
Then there is the small child factor when some kids had been filling a can with water and tipping it into the fuel tank "just like daddy does "
After an obstruction the next best guess would be a fuel line running too close to the engine / exhaust heating the incoming fuel which causes it to expand & because a carb works on fixed volumes of fuel if the fuel is thinner then less enters the engine so you get a lean burn which makes the engine run hotter which heats the fuel more till the fuel is so hot there is no longer enough to maintain engine function.
Is this a genuine Briggs and Stratton carburetor or an Amazon or Fleabay knockoff?Brand new carb - bowl is clean.
The issue started with the original Nikki carb. It wasn't really excessively dirty but I decided to clean and rebuild it anyway. Also bought a Kohler replacement. Both behave the same way. Pretty sure the carb isn't the problem as the issue exists in both exactly the same. Air filter is also new, forgot to mention that I also replaced that in the original post.Is this a genuine Briggs and Stratton carburetor or an Amazon or Fleabay knockoff?
How is the air filter?
Choking it (either via choke or changing carb inlet) will make a minor difference for just a couple seconds but it'll hunt and stall either way. It's hunting so much that it's hard to tell if it's making it better or worse for the short duration.sounds like a fuel starvation issue. Try pulling the air filter and cupping your hands closer and closer to the carb inlet as it starts to surge. See if that affects the behavior. If the engine smooths out as you move your cupped hands closer than it is running lean. If it gets worse then it is rich. I had something similar on a pressure washer and a new genuine carb solved the issue. Actually it took two because lots of old stock stuff has been used before. Someone told me that I should also look for cracks in the inlet manifold if it was plastic. Mine was aluminum but a small crack would be easy to over look. Also if one has a loose head it can cause similar behavior. The compression on the pressure washer went from about 30 psi to about 100 psi when I replaced the head gasket and adjusted the valves. Remember that valves grow as the heat up so if they are tight that can be an issue too.
Agree w/ you that it sounds like some sort of fuel starvation even with all that he put on it. I was wondering if the fuel lines themselves might have some internal blockage. Was he using 100% Pure Gasoline? That ethanol will cause hoses to clog up over time as they deteriorate on the inside. But he said he blew out the line. Hmm... still a mystery. Welcome to the LMF!sounds like a fuel starvation issue. Try pulling the air filter and cupping your hands closer and closer to the carb inlet as it starts to surge. See if that affects the behavior. If the engine smooths out as you move your cupped hands closer than it is running lean. If it gets worse then it is rich. I had something similar on a pressure washer and a new genuine carb solved the issue. Actually it took two because lots of old stock stuff has been used before. Someone told me that I should also look for cracks in the inlet manifold if it was plastic. Mine was aluminum but a small crack would be easy to over look. Also if one has a loose head it can cause similar behavior. The compression on the pressure washer went from about 30 psi to about 100 psi when I replaced the head gasket and adjusted the valves. Remember that valves grow as the heat up so if they are tight that can be an issue too.
It's a commercial mower, so just using regular unleaded that's supposed to cap out at 10% ethanol; however I did hear that during some of the gas price/shortage issues there was a waiver to allow 15% for awhile... so certainly possible that may have some something. I always use Stabil in whatever I get though. That tank is some sort of metal.Agree w/ you that it sounds like some sort of fuel starvation even with all that he put on it. I was wondering if the fuel lines themselves might have some internal blockage. Was he using 100% Pure Gasoline? That ethanol will cause hoses to clog up over time as they deteriorate on the inside. But he said he blew out the line. Hmm... still a mystery. Welcome to the LMF!
also don't think it's the kill solenoid on the bowl
I know this has a metal 90 degree elbow with a shutoff valve. I cleaned out the tank as thoroughly as possible while troubleshooting everything last time, and also used a small pipe cleaner (the kind kids use in school projects) around that elbow. At this point willing to try about anything.Had a similar problem with an older Cub RZT50 that belongs to my church. Replaced all the fuel lines, the fuel filter, the fuel pump, went through the carb, and so on, and it didn't change a thing. Finally pulled off the fender that covers the fuel tank and discovered a brass 90 degree elbow fitting that fits in a rubber grommet on top of the fuel tank. The fuel line feeds from one side of that elbow, but the other side was fitted with a pickup tube made of rigid black plastic, like a big heavy drinking straw. There was no filter on that pickup tube, and the problem lay there. Something -- grass clippings, dead bugs, whatever -- was getting sucked up through that pickup tube from the bottom of the tank, and whatever it was was too large to fit through the brass elbow. The passage through that elbow is MUCH smaller than either the pickup tube or the fuel lines. The elbow was essentially a bottleneck.
The mower would stop at random times, but always start back up after sitting for a few minutes. Whatever was blocking that elbow would drift back down the pickup tube once the engine stopped, and it would be slurped up again sometime later. Lather, rinse, repeat.
What I did to fix things was remove that rigid plastic pickup tube and replace it with a length of standard 1/4" black rubber fuel line. I weighted the bottom end of it with a couple of steel nuts and installed a filter to keep out the inevitable tank-bottom crud.
That was four years ago. That old RZT is still cutting our grass, and it never misses a beat.
Also, FWIW, this fuel pickup design is very much a standard feature on MTD products. I have run into the same problem on other MTD mowers and I've been able to solve the problem in much the same way each time.
Not much to adjust; however given it runs fine for about 30 minutes and warmup should happen well before that, I think something else is going on. Adjustment in the manual just talks about bending the arm a little one way or the other if necessary.Is your governor adjusted correctly? Seeing that video, that would be the first thing that I checked.
It's a good callout, but this one doesn't have a vent cap. It's a commercial model that has a separate vent tube which is ultimately connected through the air filter - so it only pulls in clean air.this came to me based on something similar someone had happen here some time ago. Don't over tighten the gas cap. Someone had a model where over tightening it caused the cap vent not to work.
make sure it is clean and open. The description of the problem is classic for a plugged tank vent.It's a good callout, but this one doesn't have a vent cap. It's a commercial model that has a separate vent tube which is ultimately connected through the air filter - so it only pulls in clean air.
I'm not sure what you want a picture of. What I did to fix the problem is all inside the fuel tank, and it would be pretty tricky for me to get pictures of that.I know this has a metal 90 degree elbow with a shutoff valve. I cleaned out the tank as thoroughly as possible while troubleshooting everything last time, and also used a small pipe cleaner (the kind kids use in school projects) around that elbow. At this point willing to try about anything.
Would you be able to take a picture of that when you have a chance? I'm not quite following what you did and how it relates to this design. Thanks!