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Zero Turn Z254 Shuts off.

#1

C

cdarnau

Hello everyone. I have a Z254 and it will start, the deck will engage. But when you pull the arms in to move it, It shuts off. I replaced the seat switch today (i even tried to bypass it by removing the comb, I reinstalled the comb)

I have checked all the wiring and it looks like everything is connected. What could I be missing?

I feel like this isn't a lot of information to be giving you. I have been a GM technician for the last 20 years and feel as if I am giving you 20% of the information you need to help me. So if there is anything else you need to know, Please ask. I will get it for you right away.

Thanks in advance,
Chris


#2

B

bcarwell

Hello everyone. I have a Z254 and it will start, the deck will engage. But when you pull the arms in to move it, It shuts off. I replaced the seat switch today (i even tried to bypass it by removing the comb, I reinstalled the comb)

I have checked all the wiring and it looks like everything is connected. What could I be missing?

I feel like this isn't a lot of information to be giving you. I have been a GM technician for the last 20 years and feel as if I am giving you 20% of the information you need to help me. So if there is anything else you need to know, Please ask. I will get it for you right away.

Thanks in advance,
Chris
Chris- I also have a Z254 and have the EXACT SAME PROBLEM. When it first started I could pull the RIGHT steering arm in and the engine kept running. Only pulling the LEFT arm in would kill the engine. Now pulling either arm in will kill the engine. I was told it was a switch problem (corrosion, etc.) If I put my finger in the hole in the cover where the LEFT steering arm goes down into I can feel a switch or assembly that is very, very loose compared to doing the same for the RIGHT steering arm which doesn't wiggle.

Have you had any success ? And how do you pull off the metal cover that hides what the arms are connected to under the cover ?

And do you know how to obtain a shop manual ?

I never did think it was the seat switch, as the engine only quit when I moved the arms in, leading me to believe there is some brake switch the arm is connected to. I just can't get access to it without knowing how to pull the cover off.

Bob.


#3

K

K Ham

Chris- I also have a Z254 and have the EXACT SAME PROBLEM. When it first started I could pull the RIGHT steering arm in and the engine kept running. Only pulling the LEFT arm in would kill the engine. Now pulling either arm in will kill the engine. I was told it was a switch problem (corrosion, etc.) If I put my finger in the hole in the cover where the LEFT steering arm goes down into I can feel a switch or assembly that is very, very loose compared to doing the same for the RIGHT steering arm which doesn't wiggle.

Have you had any success ? And how do you pull off the metal cover that hides what the arms are connected to under the cover ?

And do you know how to obtain a shop manual ?

I never did think it was the seat switch, as the engine only quit when I moved the arms in, leading me to believe there is some brake switch the arm is connected to. I just can't get access to it without knowing how to pull the cover off.

Bob.
Have you found a solution to this problem? I also have a Z254 that is doing the same thing.
K


#4

H

hawaiidragracer

I had the same issue. I could not find an answer online, and even chatting with Husqvarna tech support was no help, so hopefully this will help someone else. When sitting on the seat with both levers fully out to the park position, my mower engine would start and the blade would engage when pulling the blade engage switch like normal. I believe that if you are not sitting on the seat, the mower will not engage. So if you are sitting on the seat and the engine is running, and activate the mower blades and they come on, your seat switch is good. On mine, when I moved the levers from park to neutral, the engine would shut off, just like the key switch was turned off. What I found is that I had a sticking park lever switch. If both lever switches are working properly, moving either lever switch from park to neutral individually will kill the engine. If you move both levers at the same time, then engine will keep running. One of my switches was stuck, so it always thought that one side was in park. When I moved both levers, it thought I only moved one lever and shut off the engine. If you can move the lever on one side from park to neutral and the engine stays running, that is your sticking switch because it is still being made as if it were still in park.


#5

B

bertsmobile1

The go for all of these types of problems is to get your hands on the wiring diagram
In this case it is both in the owners manual and in the parts manual so no excuses for not having one

z_254 wiring.jpg
So from the diagram above you need to see all of the ways the M terminal on the key switch ( actually the white wire at the engine pigtail ) can be connected to ground\
1) through the PTO & Seat switch
2) through the seat switch & parking brake relay ( which is not labled but is just below motion switches & above the seat switch )
3) through the motion control switch & the parking brake relay


#6

K

KMOFF

I had the same issue. I could not find an answer online, and even chatting with Husqvarna tech support was no help, so hopefully this will help someone else. When sitting on the seat with both levers fully out to the park position, my mower engine would start and the blade would engage when pulling the blade engage switch like normal. I believe that if you are not sitting on the seat, the mower will not engage. So if you are sitting on the seat and the engine is running, and activate the mower blades and they come on, your seat switch is good. On mine, when I moved the levers from park to neutral, the engine would shut off, just like the key switch was turned off. What I found is that I had a sticking park lever switch. If both lever switches are working properly, moving either lever switch from park to neutral individually will kill the engine. If you move both levers at the same time, then engine will keep running. One of my switches was stuck, so it always thought that one side was in park. When I moved both levers, it thought I only moved one lever and shut off the engine. If you can move the lever on one side from park to neutral and the engine stays running, that is your sticking switch because it is still being made as if it were still in park.

I have the same issue too. With the engine running I can pull in the left control arm alone, and the engine doesn't skip a beat. It keeps running. If I return the left arm to the outer position, and pull in the right arm, the engine will die immediately unless I hurry and shove the right arm back to the outer position. From what Hawaiidragracer wrote above, my mower thinks the left side is in park. OK, assuming that is true, what is the fix?


#7

B

bertsmobile1

They are designed to prevent you moving with either of the parking brakes engaged
SO if one is moved into the drive position & out of the neutral position while the other brake is in the on position the engine shuts off .
So one of your switches on one of the levers is bad because it should do the same left or right.
I have never actually seen one in the flesh but that is how the systems are designed to work
Usually 2 switches are used, one detects if the brake is on & the other detects if you are trying to make the mower move .
Husqvarna use an automatic parking brake so there is no separate parking brake lever, this is done for cheapness sake but sold to the unsuspecting customer as a safety feature rather than a cost cutting cheapening method .
There is a good reason why I advise my customers not to buy any Husqvarna product other than than held tools and you unfortunately have found it the hard way.
There is nothing in their line up worth a cent other than the commercial articulated series the rest is junk .


#8

K

KMOFF

One of your switches on one of the levers is bad because it should do the same, left or right.
I have never actually seen one in the flesh, but that is how the systems are designed to work.
Usually, 2 switches are used. One detects if the brake is on & the other detects if you are trying to make the mower move.
.

OK, bertsmobile1, I apparently have a switch bad on my left-side control arm. From what you have described, the engine dies when I engage the right-side control arm because it's picking up a false signal from the left-side parking switch. Am I on track here? I just need to track down this particular switch. Thanks to the guys on this forum for helping me isolate the problem.


#9

B

bertsmobile1

Something like that .
Once you know how it is supposed to work, trouble shooting is simply a matter if unplugging the switches then working out weather they should be open circuit or closed circuit in the drive position.
Then either leave the plug open or jumping the terminals with a short jumper that has a male terminal at each end ( bared end wires are not reliable ) .
Try one side then replug it and try the other side .
The switch makes & breaks connections flat to flat hot edge to edge or diagonally so if yours is the same as the diagram it will be blue to black or orange to black but not blue to orange because that will blow the magneto when the engine is cranked .


#10

K

KMOFF

So, I thought I would call Husqvarna and walk through this troubleshooting outcome with their technician, and I'd be off and running with a replacement part on the way to me. Silly me. Husqvarna's entire customer service structure is set up to avoid all two-way communication between the customer and any staff person. I was finally able to chat with a Husqvarna employee, and her solution to my problem was to simply email me all of the schematics for my entire Z254F mower. I was no better off after our chat session than when we started. Husqvarna scores a 1 out of 10 on my customer service encounter with their staff. I guess I'm on my own on this one...


#11

B

bertsmobile1

Tech support is just that
Support for factory trained technicians not to walk individual owners through trouble shooting proceedures .
And for once I will fall in on Husqvarnas' side.,
They would need thousands of highly skilled technicians to answer the phone calls and these people would have to have a very sound hands on experience with every product the company has sold for the past 20 years plus the ability to communicate with people of mixed technical skills who use th e wrong names for parts because they can not be bothered to even download the parts books and the wrong terms to describe what is happening .
That is the job of the individual dealers, not the national technical support network .

And if I was a person who it was possible to offend I would now be really pissed off being that I have taken the time to explain the root cause of your problem & the way I diagnose it then you decided it was not good enough for you unless Husqvarnas' Tech support gave my method a gold star of endoresment .
This means either you have absolutely no understanding of very basic DC which makes you a danger to yourself attempting a repair like this or you refuse to believe the valuable sound information you have just been offered for free in good will .

SO you are now standing on a petrol soaked wooden bridge with a burning match in your hand .
As for me I have no intention of wasting any more time on you or your mower .
So good luck , I sincerely wish you well but it is good bye from me .


#12

J

jamesowen

Hello everyone. I have a Z254 and it will start, the deck will engage. But when you pull the arms in to move it, It shuts off. I replaced the seat switch today (i even tried to bypass it by removing the comb, I reinstalled the comb)

I have checked all the wiring and it looks like everything is connected. What could I be missing?

I feel like this isn't a lot of information to be giving you. I have been a GM technician for the last 20 years and feel as if I am giving you 20% of the information you need to help me. So if there is anything else you need to know, Please ask. I will get it for you right away.

Thanks in advance,
Chris
I've had this same problem. Under the seat attached to both arms are safety switches that affect cranking. These sensors are push button switches similar to the brake pedal switch on automobiles. You can take a standard paper clip and one the wired end of the plug cross over diagonally and tape it off. Cranks every time


#13

R

rberman999

I’m in agreement with bertsmobile1, he gave you more than enough information to fully fix all of your machines, from the sound of all of your descriptions. I also agree, if you don’t have the basic electrical knowledge to work on your equipment as in knowing what a VOM is then you shouldn’t be trying to fix your own machines. A basic switch works either in a NO or NC configuration and from there using a VOM, it is simple troubleshooting skills used to figure out the issue. It’s obvious from the chap who first replaced the seat switch he has little clue of what to do. Several of you others appear to have slightly more troubleshooting skills as you had almost concluded the micro switches were the likely issue. Now my post isn’t to put anyone in their place, it’s just if you want to fix something yourself then you need to be willing to first ask for help (you all did), then you need to interpret the help you receive and move into action. The action shouldn’t be to move onto another person for better help or looking for someone to hold your hand, it should have been to pull cover(s) off, figure out how to remove the micro switch harness and test the micro switch. If you figure out you can’t do that then you should take your machine to a professional and let them fix it. You still would be in a position of power, for example, if the shop said you needed a new engine you would know to go elsewhere to have the machine fixed as you isolated the problem into the safety switch wiring. Anyway, I believe this may be my first post, I’ve been a long term follower and I’ve used the information posted here to fix my own machine on several occasions, and I’ve never needed to post. Just reading the same advice over and over and following it. From reading the main contributors comments I’m not sure how much longer they will be providing help to us, I hope it continues for a long time, it is much appreciated.


#14

StarTech

StarTech

Bert this is old thread but you are wrong as to what this component is in the wiring schematic.
1710596710610.png
It is a hidden relay as the brakes are applied mechanically thru the lap bars and there is persay no brake switch other than the lap bar switches. It took me some time to find it looked like and where to find it. I had to as I had that would act up after it heated up during use. The little monster is taped to the wiring harness.
1710597066378.png


#15

F

first pull

Hello everyone. I have a Z254 and it will start, the deck will engage. But when you pull the arms in to move it, It shuts off. I replaced the seat switch today (i even tried to bypass it by removing the comb, I reinstalled the comb)

I have checked all the wiring and it looks like everything is connected. What could I be missing?

I feel like this isn't a lot of information to be giving you. I have been a GM technician for the last 20 years and feel as if I am giving you 20% of the information you need to help me. So if there is anything else you need to know, Please ask. I will get it for you right away.

Thanks in advance,
Chris
There are two safety switches, one of them are bad or not Making contact


#16

dickw

dickw

Hello everyone. I have a Z254 and it will start, the deck will engage. But when you pull the arms in to move it, It shuts off. I replaced the seat switch today (i even tried to bypass it by removing the comb, I reinstalled the comb)

I have checked all the wiring and it looks like everything is connected. What could I be missing?

I feel like this isn't a lot of information to be giving you. I have been a GM technician for the last 20 years and feel as if I am giving you 20% of the information you need to help me. So if there is anything else you need to know, Please ask. I will get it for you right away.

Thanks in advance,
Chris
We had this issue with a Toro timesaver--turned out the cure was a low battery. Check for corrosion. The only thing we ever figured was that the starting and engaging clutch used enough battery that releasing the electric parking brake drew the power down while the generator/alternator was having to charge the battery. The safety gurus did make sure to put in a bunch of safety switches and they are probably all made in China set to quit at the worst possible time. I hope your issue is easy to solve==BTW--figured this out by jumping with the truck and it stayed running. Sorry I don't remember why we decided to jump it.


#17

D

davis2

I’m in agreement with bertsmobile1, he gave you more than enough information to fully fix all of your machines, from the sound of all of your descriptions. I also agree, if you don’t have the basic electrical knowledge to work on your equipment as in knowing what a VOM is then you shouldn’t be trying to fix your own machines. A basic switch works either in a NO or NC configuration and from there using a VOM, it is simple troubleshooting skills used to figure out the issue. It’s obvious from the chap who first replaced the seat switch he has little clue of what to do. Several of you others appear to have slightly more troubleshooting skills as you had almost concluded the micro switches were the likely issue. Now my post isn’t to put anyone in their place, it’s just if you want to fix something yourself then you need to be willing to first ask for help (you all did), then you need to interpret the help you receive and move into action. The action shouldn’t be to move onto another person for better help or looking for someone to hold your hand, it should have been to pull cover(s) off, figure out how to remove the micro switch harness and test the micro switch. If you figure out you can’t do that then you should take your machine to a professional and let them fix it. You still would be in a position of power, for example, if the shop said you needed a new engine you would know to go elsewhere to have the machine fixed as you isolated the problem into the safety switch wiring. Anyway, I believe this may be my first post, I’ve been a long term follower and I’ve used the information posted here to fix my own machine on several occasions, and I’ve never needed to post. Just reading the same advice over and over and following it. From reading the main contributors comments I’m not sure how much longer they will be providing help to us, I hope it continues for a long time, it is much appreciated.
So according to your logic, no one except certain trained people should work on mowers? Some of us have knowledge in other areas, too. So when you ask for help, don't complain when you are told off... I like the techs here, but they do get frustrated with inexperienced people...


#18

B

bertsmobile1

Bert this is old thread but you are wrong as to what this component is in the wiring schematic.
View attachment 68066
It is a hidden relay as the brakes are applied mechanically thru the lap bars and there is persay no brake switch other than the lap bar switches. It took me some time to find it looked like and where to find it. I had to as I had that would act up after it heated up during use. The little monster is taped to the wiring harness.
View attachment 68067
Tar Star always good to be corrected so now I will know
Dosn't change the trouble shooting procedure though


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