I've had this since new. Like the title says 27 horsepower Briggs. About 275 hours. Bought it 5 years ago. Has new spark plugs, fuel filter, oil and filter, air filter also. You can't do any adjusting to the carburetor. When it gets to operating temperature it begins to surge up and down in RPM. As soon as you engage the PTO for the blade it smooths out and runs fine. Anybody else have this problem? Solution? Ed Dowdy Fithian IL
Cleaning a carburetor is not easy and most people miss steps. You can view 2 videos that cover cleaning a carb. See if you missed something.
Down and dirty: https://www.youtube.com/watch?v=VBL-BUj0c6E
More technical: https://www.youtube.com/watch?v=nAk_WDt3AD8
I am wondering if the main jet is a tiny bit too small. Mostly because you said it has been going on since new. I know we don't really condone drilling the jets larger but it might just work in this case. Only other thing to would be adjust the goviner. Lots of videos on how to do it on YouTube.
I am wondering if the main jet is a tiny bit too small. Mostly because you said it has been going on since new. I know we don't really condone drilling the jets larger but it might just work in this case. Only other thing to would be adjust the goviner. Lots of videos on how to do it on YouTube.
Try running some seafoam in the tank first, It should clean out any buildup. It will take a couple of tanks. Cheap easy 1st try solution, All gas is crap these days.
Is your choke separate from your throttle ?
I think you have one of the Nikki carbs on that one Single bowl type or the wide double barrel ?????
The wide one is tricky.... Oh that is not a good number. I can't bring that number in my Briggs account.
You posted 44Q900-0110 is that correct ?
Let us know Mon Ami ~!~!
There is one gasket you probably missed it is inside you have to take some screws out to get to it Did you have a gasket left over from the kit
I had no gaskets leftover. I have a photo record of the entire rebuild. The gasket that was mentioned in the Youtube video was changed. All parts were replaced in their original positions. And yes it is a Nikki carburetor. It's not running rich. It surges in fast idle when not under load. I don't have an ultrasonic bath to clean it in. From what I have been told by a very good Briggs tech, it probably wouldn't help anyway. But I appreciate your trying to help.
Ed
You have a Governor setting problem, and it will take a very high experience carburetor person to get it right. I had the same problem on my John Deere 345 years ago and I fixed the problem with a spring like the one you have on the governor-carburetor by attaching it so the governor will not move at high idle.
I thought I mentioned the governor in this thread. It might have been another post.
There is a tang that the spring attaches to that you can tweak a little bit and see if that helps. Try that then get back with us and I'll Tell you more on them things....
Ed, If you have the JD Technical Manual #TM113019, or a CD on the Z445 unit. If not, you need to get one. The paper book is about $100.00 and the CD version is about $45.00. One should never own any expensive equipment such as a lawn tractor without having the technical manual on how one can makes repairs.
If you have the technical manual, there is a section on how to adjust the "governor setting" and that is the first thing you should do here... get the governor setting so the engine doesn't "pulse" or one might call it..."surging".
I would bet the governor is out of it's normal setting and causing all the problem you have listed. However, making the setting on the governor is very tricky and should be done with some experience on this, if you get it all wrong it will cause the engine RPMs to go higher than the 3500 rpm rate and blow the engine.
Of course if you send it to a JD dealer, they will spend couple days... mostly looking at the tractor and scratching their head trying to figure out what they should. In the mean time they can figure how much you need to pay for all this, which may be up to $200.00 or more.
Ed, If you have the JD Technical Manual #TM113019, or a CD on the Z445 unit. If not, you need to get one. The paper book is about $100.00 and the CD version is about $45.00. One should never own any expensive equipment such as a lawn tractor without having the technical manual on how one can makes repairs.
If you have the technical manual, there is a section on how to adjust the "governor setting" and that is the first thing you should do here... get the governor setting so the engine doesn't "pulse" or one might call it..."surging".
Ed, Does any of the pictures resemble your Brigg- 27 HP engine...with a governor?
There are a few YouTube videos on how to adjust a governor on a Griggs 17 HP engine. Check them out.
I'd say it looks like it!
;-)
Ed Like I said earlier there is a tang that attached to the GOV spring that you can adjust.
Right under your carb there is a slot with a spring attached to it. Follow that down at a 45 degree angle and look to see where it is attached.
That part is the tang I was talking about about. Behind the front Green frame.
BTW you keep your mowers very clean ~!~!
Hope this helps Mon Ami ~!~!
I think I am going to try one more thing before I start bending linkage rods and tangs. I have been looking at several videos of various maintenance techniques on these carbs. One thing I don't recall doing, was changing the O-rings on the two jets. In fact as I recall one of them fell out (though that may not be the case. Could be faulty memory). I think I'll get those and change them out. I don't want to start tweaking anything just yet. Besides it mows just fine and runs very smoothly as long as the blades are engaged. It also runs smoothly at low idle. I should probably check to see that the governor and rod are set all the way clockwise. Anyway I need to order some parts and a technical manual!
Thanks for the help guys!
Ed
The governor system is like a cruise control system. It maintains the speed of your lawn mower or outdoor power products.
The jet(s) O-rings doesn't have anything to do with the engine surges or pulsating as you mention, as carburetor jets only control the idle, rich and lean factors, and running ability. You will find this out as you continue to look elsewhere for the problem(s) to have stated.
I'm pretty convinced it's the governor at this point. Between everybody's experienced advice it seems pretty clear. It's not missing. It's not running rich. There is no black smoke. There is no smoke at all. I will give that tang a little weak. I'll photograph it. So I can put it back if I need to.
Ed
Do the finger on the governor test first to confirm.
Test first
Fix second
Convinced is no substitute for diagnosed
Here is a perfect example of a Brigg V-Twin engine with a pulsating governor by YouTube. Check it out at about the One minute mark on the video. Note the spring reaction on the governor arm and how it plays against the engine RPMs.
https://www.bing.com/videos/search?...FC1093D49CB89A1DB99CFC1093D49CB89A1&FORM=VIRE
Information for the thread.
Carbs have 2 circuits.
The first circuit is the idle circuit. Bad name for it because it is the idle through the WOT(wide open throttle)
The second circuit is for a load. When you drive and or use the mower blades.
So with your carb surging at WOT, it is in your idle circuit. IE dirty carb or air leak.
When at WOT the engine cannot get enough fuel so governor slows the engine. Then when slow the throttle tries to get it to speed up. When it cannot run at speed the govinor slows engine. Repeat repeat repeat...
I did an experiment today. Inspired by Bert. I don't have enough time to tear into anything today. I did this. I let the mower warm to operating temperature and start pulsing. As all the shields are in place I can't get my finger to the governor lever. So. I took a long thin screwdriver and put enough pressure on the governor lever to stop the pulsing. I then released the pressure. It took a couple minutes for the pulsing to start again. I did it again, but this time the pulsing didn't resume. I had to throttle it back to low idle and back up to wide open to get it pulsing again.
Here's my theory. I think the governor lever has slipped on the shaft and is not turning the shaft far enough clockwise. I'm probably wrong, but I thought I would throw that out there.
Ed
Excellent.
Not quite what the doctor ordered but as it ran smoothly when you were holding the shaft that confirms a governor problem.
They can be tricky little buggers to adjust but yes, start with resetting it and remember to do the clamp nut up tight.
Then if it still surges, get the Dremel tool out and modify an old Allan wrench.
Never met a real mechanic who did not have a 1/2 dozen incomplete sets of them but do take the effort to find one that will go in and have enough clearance to twist the anchor point.
I have a couple with the slot at different orientations to the short end cause no matter which one you grab, the handle will foul on something a natt's nacker before the exact right spot.
Reset the governor today. Although I didn't notice any movement once I had it loose. Once I had everything tight. I let it run long enough I knew it should be pulsing. No longer pulsing. I was flabbergasted. Movement that was imperceptible to me had done the trick. I need to mow today. We'll see if it is still fixed after I'm finished.
Ed
This is my post way back earlier in the thread that you had problems, and I wrote this,
"You have a Governor setting problem, and it will take a very high experience carburetor person to get it right. I had the same problem on my John Deere 345 years ago and I fixed the problem with a spring like the one you have on the governor-carburetor by attaching it so the governor will not move at high idle.:
However, I was wrong on..it would take a very high experience carburetor person to get it right... Been There done that.
Reset the governor today. Although I didn't notice any movement once I had it loose. Once I had everything tight. I let it run long enough I knew it should be pulsing. No longer pulsing. I was flabbergasted. Movement that was imperceptible to me had done the trick. I need to mow today. We'll see if it is still fixed after I'm finished.
Ed
When you reset the gov arm clockwise you tightened the spring ever so lightly. Glad you got it right ~!~!
When you reset the gov arm clockwise you tightened the spring ever so lightly. Glad you got it right ~!~!