YTH 1848 XP won't crank

edgreeson65

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I have a YTH 1848 XP with a Kawasaki 18 hp FH531V motor that will not crank over, I have:
1. replaced the starter and solenoid.
2. read no voltage on solenoid output to starter.
3. felt solenoid with hand and feel it "click" when turn the key with brake on and PTO turned off.
4. did not feel click with hand when key is turned with brake off or PTO turned on.
Any ideas, what should I check next??
 

Mark H_NO

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Have you tried a known good battery? Checked the cables/cleaned connections? I am assuming that it is not turning at all. Can you manually turn the engine?
 

Rivets

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Go through this troubleshooting procedure and let us know the results.

Electrical problems can be very easy or very difficult, depending on four things.

1. How well you understand basic electricity.
2. What tools you have and know how to use.
3. How well you follow directions.
4. You don't overlook or assume anything and verify everything.

Remember we cannot see what you are doing. You are our eyes, ears and fingers in solving this problem. You must be as accurate as you can when you report back. The two basic tools we will ask you to use are a test light and a multi-meter. If you have an assistant when going through these tests it would be very helpful. These steps work the best when done in order, so please don't jump around. Now let's solve this problem.

First, check the fuse(s), check battery connections for corrosion (clean if necessary) and voltage - above 12.5 volts should be good. Check and make sure the chassis ground is clean and tight.
Second, check for power from the battery to one of the large terminals on the solenoid. One of the wires is connected directly to the battery and has power all the time so one of the large terminals should light a test light or show 12 volts on a meter at all times.
Third, check for power at the small terminal of the solenoid while depressing the clutch/brake pedal and holding the key in the start position (you may need an assistant to sit in the seat to override the safety switch). If your solenoid is a four wire solenoid, check both small wire terminals as one is ground and the other is power from the ignition switch. If your solenoid is a three wire solenoid, make sure the solenoid body is not corroded where it bolts to the chassis of the mower as this is your ground path back to the battery. If in doubt, remove the solenoid and clean the mounting area down to bare metal. If there is no power to the small terminal then your problem is most likely a safety switch, ignition switch or in the wiring.
Fourth, check for power on the other large terminal of the solenoid while holding the key in the start position (you may need an assistant to sit in the seat to override the safety switch).
Fifth, check for power at the starter while holding the key in the start position (assistant again).
Sixth, check your ground circuit back to the battery.

After you have gone through each of the above steps, let us know what happened when you did each step. At that point we will have great info to tell you how to proceed. Remember you are our eyes, ears, and fingers, so please be as accurate as possible.

Be as specific as possible with voltage readings as this will help diagnose your problem quicker. If you do not know how to perform the above checks, just ask and I will try to guide you through it. Youtube also has some videos and as you know a picture is worth a thousand words.
 

edgreeson65

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Have you tried a known good battery? Checked the cables/cleaned connections? I am assuming that it is not turning at all. Can you manually turn the engine?
battery is reading above 10 volts, I can turn the engine over by hand (not locked up) & no voltage at starter
 

tadawson

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10 volts on a 12 volt starter battery is dead as a doornail . . . . It should read at least 12, and 12.5 or so if fully charged. I expect that you will see the battery voltage drop to just about nothing when you feel the solenoid click. Try charging first, but a 2 volt loss often indicates a catastrophic failure in one of the cells - IE new battery time.
 

edgreeson65

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I thought 10V would be enough to get some kind of action, guess I will swap my battery from my good lawnmower when i get home
 
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