Thank you for your response. Will give the diagnosis another go, but your pointers were helpful. Will report back with my findings.Diagnose the problem don't throw parts at it hoping that is the one that fixes it. Oh I forgot that is the process of elimination. First determine why it won't start. Is it an ignition problem or a fuel problem. Todays ignition modules are like this they are either good or bad most manufacture don't give any specs. Sometimes you will get one that won't fire when it gets hot. Check for spark. Take a spark glug and open the gap up to 1/4 inch and if spark jumps the gap it is good. Oh yes you have to ground the body of the plug against the engine block. If it has spark spray a little gum out carb. cleaner in the carb. If it starts and dies them it a fuel issue. Probably a carb. issue. Hope this helps.
Hi @bertsmobile1, thanks for getting back to me. Which part on the engine is the auto choke mechanism?The auto choke on thee POS B & S engines gives no end of problems
Make sure it is closing fully when you are trying to start the cold engine
High @StarTech, appreciate your response. Yes, a push mower with a small engine, only 140cc. Here is the link to the manual, this is according to the details printed on the engine (Model: 90000) - https://bsintek.basco.com/BriggsDocumentDisplay/default.aspx?filename=ngjxDEW9p8ZVj5K1wIn order for anyone to know exactly which engine you have we the actual model, type, and date code.
Now with being that small of an engine I assume you have a walk behind mower. IF so check the flywheel key as it can be partially or fully sheared. Do this especially since is back firing again assuming you mean out of the carburetor.
or for a refundable deposit.Many of the major auto parts stores will loan you a torque wrench, no charge.
Thanks! You were right about the 60 ft-lb. When undoing the nut it released around the 60 ft-lb mark. So I checked the key and she is perfect. No signs whatsoever of damage. I am at a real loss to the issue.It should be 60 ft-lb for that OHV engine.
Yeah the engine is a piece of . Never want to purchase a Briggs and Stratton made engine again. Mine is with a cable controlled choke.The 500e engine came with :-
cable controlled choke , you pull the lever all the way up. start the engine then push it back to the rabbit position
Primer button that you pus till your finger falls off & still the thing won't start
Auto choke where the choke is connected to a thermostat on the muffler & an air vane so when cold the choke is fully on & when running or hot the choke is off. Highly failure prone .
Hi @bertsmobile1, the way this lawnmower works is you put the throttle in the open position (i.e. full throttle), prime it and then pull the starter. I had a look at all the linkage mechanism and it seems that all the tolerances are in check. When the in open throttle position the butterfly in the carburetor is open fully, which makes sense.In that case check that when the cable is in the choke position that the choke is fully closed .
It is fairly common for the cable to slip under the clamp so it no longer fully closes the choke.
The other thing that I have come across is the actual choke butterfly which is not fixed into the shaft with a screw can slide a little sideways so again it can not fully close ( a dab of silicon works wonders )
Hi @Rivets, I have actually posted and even given a link to the manual of the engine. Here is a YT video of the exact engine and is quite a detailed maintenance video of how it operates -How about posting the model, type and code numbers for your engine so we can see exactly what you have?
Do you know what's really funny @Rivets, this guys video actually just fixed my issue and my lawn mower starts. It was the valve clearances that were out of spec, in fact there was zero clearance and tight. I have adjusted as per the specs that he found out which is between .004 - .008in.Sorry, I guess this video guy, who makes money off what he posts, knows more than me. I’ve just found that when I’ve got the actual model numbers it is much easier to help people. Sorry to have wasted your time, as you also must know more than I do about fixing engines. Wish they had the internet and videos 50+ years ago when I tried to understand how small engines work.
Who even suggested, that either myself or this guy on the video was smarter than you? I think you'll find that you made that up all by yourself. I frankly don't care how many years of experience you have, does it mean you know everything there is to know about every type of engine? You know what, I was lucky to find this video because I don't know anything about engines, really. That is why I came to this forum to ask experienced people what the cause could be. I work in IT and know all about giving details and I repeat, I gave the model number AND link to the manual to the exact engine. Not sure what else I could have given you?Didn’t I say you both know more than me, well maybe the video guy does. I’ve probably forgotten more about fixing engines than your millennium brain can digest. My experience (ego) tells me that from what you posted in this thread, you got lucky to find a guy smarter than you, as not one person ever suggested checking valve clearance. Bert, Scrub and Star all were looking at a fuel or ignition problem, based on the info you posted. Star even requested the same model, type and code numbers in post #8. Your only reply was a basic 90000 series engine. Any good mechanic will tell you that to get the best results when troubleshoot an engine, he needs to know the exact engine involved, but I guess you’re the DIY guy who just needs videos. I’m glad your problem is solved and you’ll be on your way.
Yannic you did not give the model number and the owners handbook that covers over 100 engine variations is NOT A MANUALWho even suggested, that either myself or this guy on the video was smarter than you? I think you'll find that you made that up all by yourself. I frankly don't care how many years of experience you have, does it mean you know everything there is to know about every type of engine? You know what, I was lucky to find this video because I don't know anything about engines, really. That is why I came to this forum to ask experienced people what the cause could be. I work in IT and know all about giving details and I repeat, I gave the model number AND link to the manual to the exact engine. Not sure what else I could have given you?
I will certainly be on my way and hope that this thread helps someone else trying to diagnose the same engine.
Who even suggested, that either myself or this guy on the video was smarter than you? I think you'll find that you made up all by yourself. I frankly don't care how many years of experience you have, does it mean you know everything there is to know about every type of engine? You know what, I was lucky to find this video because I don't know anything about engines, really. That is why I came to this forum to ask experienced people what the cause could be. I work in IT and know all about giving details and I repeat, I gave the model number AND link to the manual to the exact engine. Not sure what else I could have given you?
I will certainly be on my way and hope that this thread helps someone else trying to diagnose the same engine.
This seems like a Briggs and Stratton issue and their "manuals". I went on their website, I typed in the model information that is stamped on the mower, I then got back the manual I posted. That's all Briggs and Stratton provide, I'm afraid. I even have the manual that came with the mower which again is the exact one I provided a link for. I added that the variant was the 90000 model. If there was more to provide I would have done that.Yannick
way you fail to understand is there are a lot of variations to your engine.
The owners manual is of no use to us trying to work out which engine you have
500e is the same as saying I have a Ford Mustang & expecting people to know exactly which engine & transmission you have.
Some where on the engine will be the model type & serial numbers
They will look something like this ( the leading
091234 1234-X1 191112ZA
That is what we need because that tells us which of the 3 different carbs are fitted plus a lot of other details that allows us to help you.
A zero valve lash is a rare problem on an OHV and should have been accompanied by the engine being very easy to pullover ( a symptom you did not mention ) and on an OHV usually is an indication of far more serious problems unless it was because you set them wrong to start with .
OHV engine wear increases valve lash
SV engine wear reduces valve lash.
And just so you know you can not test a modern magneto module with an ohm meter because of the trigger module.
You can check the secondary windings which includes the the plug lead & cap .
You probably worked that out by now
The video you watched is done by one of the back yard butchers who gives mower technicians a bad name .
When I first started making a living from repairing mowers I did watch some of this videos but soon realized he had very little knowledge about what he was doing apart from "if it looks pretty I will turn a few quid "
OTOH he thanks you for the 2p he would have made if you stayed for the full 30 minutes .
And the spare parts retailer thanks you for the purchase of the new magneto module that you did not need
If I log into the IBM server as a customer would I see the same information as if I logged into it as an employee or technician ?This seems like a Briggs and Stratton issue and their "manuals". I went on their website, I typed in the model information that is stamped on the mower, I then got back the manual I posted. That's all Briggs and Stratton provide, I'm afraid. I even have the manual that came with the mower which again is the exact one I provided a link for. I added that the variant was the 90000 model. If there was more to provide I would have done that.
I have never touched the valves and I have owned this from new. Oil level is checked regularly.
Yes I worked out eventually that checking the resistance on the magneto was irrelevant. Yes, I spent money on the magneto and spark plug, but sometimes life teaches you things the hard way. It wasn't a huge outlay in the end.
I appreciate that there are some YT cowboys out there and often talk a lot of . I want to reiterate that the purpose of the video was not show anyone here how to suck eggs, it was to show you the engine I have and the mechanisms of how it operates. I like visuals as it helps me so was just trying to give everyone a visual, not to pay attention of what this guys was really talking about.
I appreciate your response, thank you.
There is some info that you raised that I did not realise considering this is a very consumer grade machine i.e. Not overly complicated. I apologise, I was clearly ignorant to there being a technician manual for this engine and that members here would have access to see those. You live and learn. Thanks for explaining.If I log into the IBM server as a customer would I see the same information as if I logged into it as an employee or technician ?
If you have typed in the model type & serial numbers it should have thrown up the operators instructions & parts list .
The technical manual comes up when an authorised B & S repair agent logs into the technicans portal .
If you used the mower's model number then all you will get is the instruction book and perhaps the parts list for the mower which would only show the engine as a single item and perhaps the service replacement parts like filters .
Rubbish in = rubbish out
The very first thing the teach in Systems Engineering
Hi Team,
I have a B&S 500e powered lawn mower. I have only had this thing a couple of years or there abouts, so not very old at all. I went to start it a couple of weeks ago and couldn't get it going. Been sat in the shed a few weeks prior and was working fine. Have noticed a few months back that it was getting harder and harder to start. Anyway, I've had it apart. Have cleaned the carburetor, although it was mint inside. I have checked the oil level. I checked the armature resistance and got a reading of over 6Kohms ( I read that these should be between 2.5 - 5Kohms. Not sure how accurate that is?). So I ordered a replacement which reads at 8.45Kohms, so I am assuming the readings on these are not necessarily reliable to go by? The gap recommended on the manual for the armature is between .006 - .014 in, so I went inbetween at .010. I also replaced the spark plug. Still, I get not start. I get backfires occasionally, but not even a hint that it wants to go. I am a bit stuck at this point.
Thanks in advance!
I seen a couple of comments in regard to the flywheel key that's likely a very good possibility , I had one recently a friend gave me he was fed up for hard starting and had a miss , I did the normal service even checked the flywheel key , but didn't pull the flywheel , put ever thing back together , he was here at the shop , I started it it took about 6 -7 primer button pushes , he said it still has that miss , I pulled apart again the flywheel key was very slightly sheared , normally they shear and turn 1/8 -1/4 turn and will back fire like crazy and kick back and pull cord out of you hand , I've changed many broken keys over the years , but first time a very slight shear off .Hi Team,
I have a B&S 500e powered lawn mower. I have only had this thing a couple of years or there abouts, so not very old at all. I went to start it a couple of weeks ago and couldn't get it going. Been sat in the shed a few weeks prior and was working fine. Have noticed a few months back that it was getting harder and harder to start. Anyway, I've had it apart. Have cleaned the carburetor, although it was mint inside. I have checked the oil level. I checked the armature resistance and got a reading of over 6Kohms ( I read that these should be between 2.5 - 5Kohms. Not sure how accurate that is?). So I ordered a replacement which reads at 8.45Kohms, so I am assuming the readings on these are not necessarily reliable to go by? The gap recommended on the manual for the armature is between .006 - .014 in, so I went inbetween at .010. I also replaced the spark plug. Still, I get not start. I get backfires occasionally, but not even a hint that it wants to go. I am a bit stuck at this point.
Thanks in advance!
Actually the OP did eventually come back with an apology of sortsBert, Scrub, Star and Rivets and if I missed someone, I am sorry
Please don’t let a jerk like this get to you. I have written in a couple of times and fixed a couple of issues by your answer, and I thank you for that. I read this forum every chance I get and think it is great.
You only can answer by what information that is given to you.
Thank you for all you information
By the way I am 82 years of age and not the mechanic I used to be so I need your help. Keep up the good work