You are not the customer .I'm OK with things breaking down under warranty every so often. I'm not OK with Kohler and their policy of delegating the warranty to a third party so the manufacturer can abandon their customers.
It doesn't help the fact that the dealer distribution system for Kohler doesn't have field reps and internal tech support. All that is now handled by Kohler directly.HOW WARRANTY WORKS??
Customer brings a faulty unit into the appropriate authorized service center.
Customer provides appropriate information proving unit is in a warranty period.
Service Center diagnoses the problem and remedy.
Service Center contacts manufacturer of their findings and manufacture decides whether to pay or not to resolve the problem.
Service Center fixes the problem if manufacturer will cover the cost. Service Center will contact the customer if there is no coverage, explaining the reason why and asks them how they would like to proceed.
Many times I have gotten coverage, even though the manufacturer says that it is not in the warranty coverage when I can verify that the cause was out of the customers control.
What I’m seeing in this thread a Service Center who is dropping the ball in trying to help you resolve the problem. I’m willing to bet that they have not been in contact with Kohler and are handling you a line because they don’t have a clue as to what to do. If they did contact Kohler, ask them for the case number, because you want as much information as you can get before you contact Kohler. Personally I would be looking for a different repair shop.
Ah yep, didn't think of that.Sounds like a throttle or choke vane came loose and was inhaled the first time. They can do a lot damage when they do.
The original Kohler plug got smashed after just a few uses. The motor would send out a puff of smoke every so often right from day one, then would get real bad all of a sudden and the motor would die. I was told it could be bad gas so I drained and installed new gas even though it was new gas to begin with. Installed new plugs twice with the same result. Repair shop said debris was in the piston chamber and did some "Pitting" on the piston. They took a month to "Fix" it, but on return it lasted less than an hour before doing the same thing. The Mower Shop says they are waiting for Kohler to provide a new engine....6 weeks total now and Kohler has no customer service rep. They delegate that duty to the approved repair shop....The only way i can think of a plug electrode getting smashed is Piston contact... either too long of a plug is being used, or there is excess play in the wrist pin or connecting rod big end.... but you'd hear it rattling.
What is the model of the engine and what is the spark plug part number.... Also, considering the puffs of smoke....i wonder if the head gasket wasn't placed during assembly.
Just called the Kohler service person and spoke with Paul. I was told that it could take another month and a half for Kohler to get a replacement motor to the repair shop. Kohler motors are made in Wisconsin. According to Paul, Kohler has to produce replacement motors per order, as they do not stock replacements. That's ridiculous. This is a motor that's less than a year old. All I was ever given by the Mower Shop in Seattle was a ticket number 353130, which turned out to be the Mower Shop ticket, not a Kohler repair number. Kohler said they have no information about the ticket, and they told me to contact the Mower Shop! Bottom line...Kohler service is horrible, and they simply say it is too bad for me to not have a mower for 3 months even though it is under warranty. This is mowing season and I paid for what should have been a working mower.Have you contacted Kohler engine technical support directly at one of these two numbers. If not you have not, you have nothing to loose in doing so. If you do call them, have the following information on hand.
Model and Serial numbers of the tractor
All information off the Kohler ID tag, model, serial and spec numbers.
Date of purchase
All dates it has been in the shop, and everything they told you and copies of the work orders To let them know exactly what the shop did And how they handled your problem.
When you get to talk to them, remember that honey works better than vinegar. Remember you want to work with them to resolve the problem. Don’t start off with demands, they will shut you down very quickly. It’s not a bad idea to write down your concerns beforehand, so you answers to any questions they have.
It would surprise me greatly if you don‘t get some help, if your willing to put all your bad experiences out of the picture when talking to them.
+1-800-456-4537. +1-920-457-4441
As I said before but your SOTL obviously prevented you believing it.Just called the Kohler service person and spoke with Paul. I was told that it could take another month and a half for Kohler to get a replacement motor to the repair shop. Kohler motors are made in Wisconsin. According to Paul, Kohler has to produce replacement motors per order, as they do not stock replacements. That's ridiculous. This is a motor that's less than a year old. All I was ever given by the Mower Shop in Seattle was a ticket number 353130, which turned out to be the Mower Shop ticket, not a Kohler repair number. Kohler said they have no information about the ticket, and they told me to contact the Mower Shop! Bottom line...Kohler service is horrible, and they simply say it is too bad for me to not have a mower for 3 months even though it is under warranty. This is mowing season and I paid for what should have been a working mower.
Courage is no longer made, replaced by the 5400, all issues were fixed.Kohler Courage maybe? You need Courage to own one.
I paid Tractor Supply in Monroe for the Troy-Bilt mower, but Kohler actually warrants the motor. Kohler agreed to pay for the warranty repair, but they sub warranty work to dealers. My machine will be in the shop for at least 2 1/2 months getting the warranty repair done, and I have to sit and wait for Kohler to take whatever time they want. In the meantime, I'm without a mower during the time of year I need it most. Kohler has a horrible warranty system.You are not the customer .
You did not pay Kohler directly for the engine
The factory is Kohlers customer they wrote the cheque to Kohler not you.
You wrote a cheque to pay the mower factory for the mower so you are the mower factorys customer and it is them who have the warranty obligations with you .
That is the way the system works
As for paying $ 1900 , that is peanuts when you convert it to real currency which is hours of your labour.
So you actually paid around 120 hours ( ≈ 3 weeks ) for it .
At that price there is only a couple of hundred mark up for the dealer , a bit less for the factory and less still for the major component suppliers so the quality of the mower will be low and the quality of the after sales service will be even poorer.
To put things into perspective
My sister is still using the walk behind that dad bought in 1962 .
That mower cost him 2 months wages .
I have ride ons here that I use regularly from around the same period
The 24" Rover was over $ 1000 back then the average annual salary was $ 4000 .
Now days a garbage walk behind will cost 1 days wages and last for about the same time
A quality walk behind will cost 1 to 2 weeks wages
A junk ride on will cost about 3 weeks wages and good one 3 months wages .
In order to bring the price down low enough to meet the totally unrealistic expectations of the market the quality of everything is as low as it can possibly be made .
When Honda was making ride ons they cost the same as the bottom end 2 seater all plastic cars .
And most of these mowers have outlived the cheap & nasty Suzuki & Diahatsu cars.
Honda abandoned the ride on market and eventually the ride on mower market because people would no pay for quality and they would not put their name on trash.
People have been brainwashed that every thing they want will be cheap and get cheaper every year .
Well that does not happen without consequences and the direct consequence is the products are garbage with short service life requiring regular replacement which is destroying the planet .
I am sympathetic to your plight & I feel your frustrations but ultimately the cause is you & your reluctance to buy quality products .
Every lawnmower, lawnmower engine , car manufacturer, tractor, and implement manufacturer subs their warranty work to their authorized dealers. That is just how it works. Maybe the alternative will materialize in the future where the customer has to ship the product back to the manufacturer at their expense both ways for warranty work. For a Kohler engine that cost would be something in the neighborhood of $200.I paid Tractor Supply in Monroe for the Troy-Bilt mower, but Kohler actually warrants the motor. Kohler agreed to pay for the warranty repair, but they sub warranty work to dealers. My machine will be in the shop for at least 2 1/2 months getting the warranty repair done, and I have to sit and wait for Kohler to take whatever time they want. In the meantime, I'm without a mower during the time of year I need it most. Kohler has a horrible warranty system.
You are not the customer .
You did not pay Kohler directly for the engine
The factory is Kohlers customer they wrote the cheque to Kohler not you.
You wrote a cheque to pay the mower factory for the mower so you are the mower factorys customer and it is them who have the warranty obligations with you .
That is the way the system works
As for paying $ 1900 , that is peanuts when you convert it to real currency which is hours of your labour.
So you actually paid around 120 hours ( ≈ 3 weeks ) for it .
At that price there is only a couple of hundred mark up for the dealer , a bit less for the factory and less still for the major component suppliers so the quality of the mower will be low and the quality of the after sales service will be even poorer.
To put things into perspective
My sister is still using the walk behind that dad bought in 1962 .
That mower cost him 2 months wages .
I have ride ons here that I use regularly from around the same period
The 24" Rover was over $ 1000 back then the average annual salary was $ 4000 .
Now days a garbage walk behind will cost 1 days wages and last for about the same time
A quality walk behind will cost 1 to 2 weeks wages
A junk ride on will cost about 3 weeks wages and good one 3 months wages .
In order to bring the price down low enough to meet the totally unrealistic expectations of the market the quality of everything is as low as it can possibly be made .
When Honda was making ride ons they cost the same as the bottom end 2 seater all plastic cars .
And most of these mowers have outlived the cheap & nasty Suzuki & Diahatsu cars.
Honda abandoned the ride on market and eventually the ride on mower market because people would no pay for quality and they would not put their name on trash.
People have been brainwashed that every thing they want will be cheap and get cheaper every year .
Well that does not happen without consequences and the direct consequence is the products are garbage with short service life requiring regular replacement which is destroying the planet .
I am sympathetic to your plight & I feel your frustrations but ultimately the cause is you & your reluctance to buy quality products .