I don’t know what you might be doing wrong, but Tecumseh carbs are the simplest carb to clean, rebuild and adjust. I rebuild about 75-100 each year and my preseason order on the needle seat part 631021B is 50 parts. After a good cleaning and replacing the float needle, seat and two gaskets, I would say I have over a 90% success rate. I may replace one or two carbs a year. I use an ultrasound cleaner, but have cleaned them in the field with a can of carb cleaner. Two big mistakes I have seen by novices is not setting the float level properly and failure to clean the idle and high speed jets. This is the procedure which I follow, and it may help you out. If you have any carbs with both high speed and idle mixture screws, initial setting is 1-1/2 turns out on high speed and 1-1/4 turns out on idle. Set your high speed mixture first, then set your idle mixture and speed second. If you have any specific questions please post them.
[FONT="][FONT="]Needle and seat replacement.[/FONT][/FONT]
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[FONT="][FONT="]Remove the carb, and then remove the float bowl. Check the float bowl jet (which is the bowl screw) and make sure the jets both horizontal and vertical are clean and open. Tip the carb upside down and remove the float pin and float with needle attached. Look in the float needle passage and you should see the red float seat at the bottom of the passage. This is where a #5 crotchet hook would come in handy as you need to remove this seat. If you have no hook, but compressed air, you can blow through the fuel inlet and try to pop the seat out. Put your thumb over the passage to prevent the seat from flying who knows where. No air or hook try bending a stiff paper clip to dig the seat out.[/FONT][/FONT]
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[FONT="][FONT="]I would either give the carb a good 24 hour soaking or have it ultrasonically cleaned at this time.[/FONT][/FONT]
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[FONT="][FONT="]With the seat out clean the passage way with carb cleaner. Now you must find a drill bit slightly smaller than the passage way, to be used to press in the new seat. Apply a very, very small amount of a very light lube to the new seat. 3-1 oil or lighter, to help seat it better. Carefully insert the new seat in the passage way with the rings on the seat down toward the carb body. Slowly and carefully force the seat down with the back end of the drill bit. Once it is seated, check to see that it did not flip and the rings are up. Next check to make sure that the float does not have any liquid in it. If it does, replace. If everything looks correct, attach the new needle to the float and install with the float pin centered. It everything is correct, the float should seat level to the carb body, when looking at it upside down. If everything looks good reattach the float bowl, making sure that both the bowl gasket and the nut gasket seal properly. Reinstall on the engine and test unit. Remember to have patience and take your time. Good luck, but I don't think you'll need it.[/FONT][/FONT]
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[FONT="][FONT="]PS: On the side of some Tecumseh carbs you will find a plastic cover. Under this cover will be an idle jet. Remove it and check to see that the jet is open both horizontally and vertically. You should be able to push the old float needle wire through the vertical opening.
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Adjusting a carb
This is the procedure I always taught my students to adjust a carb with two fuel controlling needles.
1. Start the engine and move the throttle control to top speed.
2. Adjust the high speed needle (this is the one under the float bowl) clockwise very slowly until the engine starts
to bog down.
3. Back the needle out 1/8 turn, the engine should now run smoothly.
4. Now move the throttle control down to idle. If the engine stalls out turn the idle speed screw in one full turn,
restart the engine and bring the throttle control down to idle. If the engine is running to fast, turn the speed
screw slowly out until the engine seem to want to die and then in 1/8 turn.
5. Now with the engine running, adjust the idle needle out until the either gains in RPM's or starts to bog down. If
the engine gains in RPM's, continue to adjust out until the engine starts to bog down. At this time turn the
screw in 1/4 turn. Now the engine may be running to fast, so turn the idle speed screw out until you get an
RPM you like.
6. Now you must repeat step 5. If the engine bogs down right away turn idle needle back in to your starting point
and go to step 7. If it speeds up, repeat step 5 again.
7. Turn idle needle in until the engine bogs down and then out 1/8 turn.
8. Now the engine should run smoothly at all speeds.
9. To check, set the engine to idle, then quickly push the throttle control tohigh speed. If it dogs and does not
come to speed, open the idle needle 1/8 turn and repeat.
10. Set to go.
There are 2 reasons I have it done this way is, first the high speed needle controls the fuel going to the low speed circuit and second is that the idle needle controls how much fuel is used when going from idle to high speed. You should also review the section in the manual I posted before starting this procedure.