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Tips for blade sharpening, how do ya’ll do it?

#1

AllisChalmersForever1901

AllisChalmersForever1901

I’ve seen ads for blade sharpening tools and such, I used to use a bench grinder to sharpen them until I got an angle grinder. I’ve been using that, but I feel like there is a better way to get a flat edge with a consistent angle. Any opinion on drill mounted sharpeners? Perhaps ya’ll have or use something else? Any way to speed this up?


#2

A

Auto Doc's

If a blade has a bunch of rock dings, I grind the bevel edge perpendicular to the grinding stone. Once it is flat & straight and the dings are removed, then I recut the bevel. It saves a lot of time and reduces overheating of the cutting edges.

For specialty mulching blades with odd bends, I don't waste time trying to save them, I replace them. Some blades are just not designed to be resharpened.

Also, use a course stone instead of a fine. Fine stones remove material too slowly and build up more heat.

I balance plain round hole blades using a nail in a vise. For star center blades and a couple of other designs I actually have a selection of modified used (good) spindles that I can place in a vise and then determine how well the blades are balanced.

The magnetic wall mount balancers also work pretty well.

Drill mounted blade sharpeners are bad idea because they wear out the stone too quickly. You would have to try one to understand what I am talking about.

Angle grinders work well with a course wheel, but you have to keep a consistent angle, and the blade held firmly in a vise.


#3

S

SeniorCitizen

I have a couple of non used extra vises setting on the bench . By placing a 2x4 under the rear of the vise in the correct place it gives the angle i want when i hold my Makita grinder level . Sure other measures can be taken to use a mounted vise .

Nicks -- that Rt angle grinder makes short work changing those nicks to appear as a serrated edge . I balance with my pocket knife edge on center of the hole . Where is center ? Easy for me because I worked as a jeweler part time to get through college on the G I bill .


#4

S

SeniorCitizen

For those that have and use a bench grinder .



#5

Tiger Small Engine

Tiger Small Engine

I’ve seen ads for blade sharpening tools and such, I used to use a bench grinder to sharpen them until I got an angle grinder. I’ve been using that, but I feel like there is a better way to get a flat edge with a consistent angle. Any opinion on drill mounted sharpeners? Perhaps ya’ll have or use something else? Any way to speed this up?
There are tons of threads on blade sharpening on this, as well as other sites.


#6

S

SeniorCitizen

There are tons of threads on blade sharpening on this, as well as other sites.
For a perfect angle grind with a angle grinder I suggest a home made steady rest you can rest / slide your hands or possibly your arm on .


#7

G

GearHead36

You might try one of these. I just ordered one, so I can't comment yet on how well it works. It's a much cheaper knockoff of a tool that is reported to work well.


#8

7394

7394

I just put my blades in vise, and use 60 grit flapwheel on drill...then cone balance

First I soak them in pan of water for ez clean. 20 minutes, crud wipes right off & no dust fumes.


#9

G

GearHead36

I just put my blades in vise, and use 60 grit flapwheel on drill...then cone balance

First I soak them in pan of water for ez clean. 20 minutes, crud wipes right off & no dust fumes.
I can't keep the angle consistent enough with a flap wheel.

I really like the idea of soaking blades in water for ez clean up. Why didn't I think of that?


#10

S

slomo

I can't keep the angle consistent enough with a flap wheel.
Don't worry about it. Just a mower blade.


#11

S

slomo

I really like the idea of soaking blades in water for ez clean up. Why didn't I think of that?
Because that is fake news.


#12

S

slomo

Finally went to the dark side. 4.5" angle grinder with a 120 grit flap wheel on low revs. Don't want to remove a ton of material. Balance with a precision food scale.

Had to do something with 5 mowers in the garage. Hand file is still my fav.


#13

M

MParr

4.5" angle grinder with a 40 grit flapper wheel. You will get the hang of it. A nail in a tree or a cheap cone balancer is all you need to balance them.


#14

Tiger Small Engine

Tiger Small Engine

Don't worry about it. Just a mower blade.
Keeping the angle consistent along the length of blade is one of the most important aspects of sharpening a mower blade correctly. I see homeowners rounding the blade all the time. You should be able to look at the blade edge that is sharpened and see no difference in the pattern.


#15

AllisChalmersForever1901

AllisChalmersForever1901

Don't worry about it. Just a mower blade.
Yes, but it is a finishing mower blade not a bush hog. You want to cut the grass not tear it. Your blade should be like a knife, only difference is the thickness.


#16

T

Telesis

No hate intended but I have to respectfully disagree with the assertion that the blade should be like a knife. It's well documented on the inter-webs as to the reasons why too sharp is not preferred so I won't repeat them here. A quick search will answer why. Suffice it to say, 'butter knife' sharp is preferred. For me, a 60 grit flapper on the angle grinder does a great job and works good on all blades, no matter the contour. You do you!


#17

G

GrumpyCat

"Too sharp" will soon become "butter knife sharp". I'm not going to worry about it, but am not going to break out the whetstone to be able to shave with my mower blades.


#18

G

Gord Baker

I’ve seen ads for blade sharpening tools and such, I used to use a bench grinder to sharpen them until I got an angle grinder. I’ve been using that, but I feel like there is a better way to get a flat edge with a consistent angle. Any opinion on drill mounted sharpeners? Perhaps ya’ll have or use something else? Any way to speed this up?
It isn't a Reactor. A couple swipes on the bench grinder Coarse side and done. No need for razor sharpness which will dull quickly. Balance if you can.


#19

R

RevB

Obsessing over straightness and angle is unnecessary. Whatever the angle, irregardless of "straight", when the steel blade hits the grass blade the steel wins. Every time. A dull blade tears, a sharp one cuts.....for awhile. Be more concerned about balance.


#20

D

d2wing

Course bench grinder at 35-40% angle. Balance with a cone. Works well for me. I also use a blade clamp, an electric rachet wrench, and a motorcycle lift. I am 77 and get all three blades done in less than an hour.


#21

Dixie Boosh Wookie

Dixie Boosh Wookie

Angle grinder. Hang it on a nail.


#22

P

pollishpickle

I use my belt sander to get the blade nice and striaght


#23

H

Have_Blue

I’ve seen ads for blade sharpening tools and such, I used to use a bench grinder to sharpen them until I got an angle grinder. I’ve been using that, but I feel like there is a better way to get a flat edge with a consistent angle. Any opinion on drill mounted sharpeners? Perhaps ya’ll have or use something else? Any way to speed this up?
There's more overthinking that goes on for blade sharpening than anything else having to do with mowers. Truly, it's the most trivial thing. Gadgets just hold you back. The blade edge can curve back to the trailing edge as the blade wears.

The BEST way to sharpen a blade is always the fastest way. That's usually with an angle grinder, with a bench grinder being just as good but slower. (a belt sander is *really best, but you don't have one) *Sharpen the blades following the factory angle, about 30 Deg. *Get the edges sharp, but not even close to shaving sharp. *Avoid annealing the edges, which will turn blue. NOTHING IS CRITICAL. If it takes you more than 4 minutes per blade, you are wasting time and metal.


#24

H

Have_Blue

"Too sharp" will soon become "butter knife sharp". I'm not going to worry about it, but am not going to break out the whetstone to be able to shave with my mower blades.
True, but only after 5 minutes of mowing. :p

On a dark night, you can see a glow coming off the cutting edge as it cuts, so extra sharp does no good in all that mayhem.


#25

P

PGB1

I'm no pro, but I set the tool rest on the bench grinder to the angle that I want the blade edge and use a 150 grit aluminum oxide stone. I also have a tray of water at the grinder so that I can keep the blade cool in order to protect its temper. When done, a couple of swipes on a honing stone removes the burr.

For balancing, I go low-tech. Holding a round shank screwdriver or piece of plain rod, I lay the blade centered on the rod. If it balances: Good enough!

To prevent grass from sticking, I wipe with lanolin. The lanolin won't harm the plants if any falls off. Fluid Film is sold as a rust preventative. It's lanolin. I also do the bottom the mower, as well as the edger housing and blade for easy cleanup.
Paul


#26

S

slomo

The lanolin won't harm the plants if any falls off.
Which never happens.

Used motor oil slathered under the deck works like a charm. Great way to recycle.


#27

S

Skippydiesel

How many of you have actually made comparative observations of before blade sharpening & after:
  • How does your lawn look
  • How hard did your mower work
My bet - you will not be able to tell the difference and if you imagine you can, it will be minimal.

Reality -
  • There is no doubt that the mower will not have to work as hard with sharp blades.
  • Countering the above - the bladed loose their edge quickly - rate will depend on soil & grass type - thus loosing any engine/fuel consumption benefit.
  • Grass health - Grasses have for the most part evolved to be eaten by grazing animals, that do not shear of the grass nearly as cleanly as a blunt mower blade - no health benefit.
  • Only mowers that use a shearing mechanism, ie moving blade against stationery surface (drum/reciprocating) get a significant benefit from sharpening. 😈


#28

B

bullet bob

How many of you have actually made comparative observations of before blade sharpening & after:
  • How does your lawn look
  • How hard did your mower work
My bet - you will not be able to tell the difference and if you imagine you can, it will be minimal.

Reality -
  • There is no doubt that the mower will not have to work as hard with sharp blades.
  • Countering the above - the bladed loose their edge quickly - rate will depend on soil & grass type - thus loosing any engine/fuel consumption benefit.
  • Grass health - Grasses have for the most part evolved to be eaten by grazing animals, that do not shear of the grass nearly as cleanly as a blunt mower blade - no health benefit.
  • Only mowers that use a shearing mechanism, ie moving blade against stationery surface (drum/reciprocating) get a significant benefit from sharpening. 😈
Ah c'mon. It makes me feel good. Kinda like waxing a car, it doesn't go any faster or get better mileage but I feel it does.


#29

S

SeniorCitizen

Those using the bench grinder need to dress the stone occasionally to keep it sharp . Those stones that are hardest need to be dressed more often than a softer stone .

So why don't we dress the Rt angle grinder . Because of the manufacturing process that dressing isn't needed . It's a softer stone that breaks down easier therefore staying sharp .


#30

S

SeniorCitizen

I use my belt sander to get the blade nice and striaght
Do you use an abrasive for steel { if there is one for steel } or the one for wood ?


#31

Tool_Maker_Tim

Tool_Maker_Tim

For sharpening a mower blade, I have started using flap grinding wheels, and there's nothing that removes as much material as fast as a flap wheel.


#32

stevestd

stevestd

A (bench) belt sander is easy to use leaving a smooth finish compared to other methods used. The rounded end on the sander can also be used for curved blades. Buy a dedicated balancer if you are serious about blade balance. You don’t see a tyre (tire) fitter not balancing a new tyre on a car, which doesn’t spin as fast as a mower blade. I guess that the heavier and longer the blade, the higher the necessity for correct blade balance.

065.JPG


#33

G

gbrewer

I’ve seen ads for blade sharpening tools and such, I used to use a bench grinder to sharpen them until I got an angle grinder. I’ve been using that, but I feel like there is a better way to get a flat edge with a consistent angle. Any opinion on drill mounted sharpeners? Perhaps ya’ll have or use something else? Any way to speed this up?
After research on blade sharpeners, I saw one American model that cost $269.00. I found a sim looking model on temu for $56.00 and ordered it. I had to do a few little mods at the joints for smooth action. I use a flapper disk 36 grit and get amazing results. Adjustable angles for different blades, (I use 30 degrees on most blades). I'm away from the shop now but will post info from the container when I get a chance. Good luck with the cheaper model.


#34

S

SeniorCitizen

I'll be getting a flap grinder for my Makita .


#35

S

Skippydiesel

A (bench) belt sander is easy to use leaving a smooth finish compared to other methods used. The rounded end on the sander can also be used for curved blades. Buy a dedicated balancer if you are serious about blade balance. You don’t see a tyre (tire) fitter not balancing a new tyre on a car, which doesn’t spin as fast as a mower blade. I guess that the heavier and longer the blade, the higher the necessity for correct blade balance
Sorry Stevestd - no idea how Took MakerTims name got attached to your words

You only have to worry about blade balance, when you damage the blade OR sharpen it.
Can only try and avoid damage - S--t happens!
Sharpening is a deliberate choice, that you impose on yourself, for little gain & substantial cost. 😈


#36

Tool_Maker_Tim

Tool_Maker_Tim

"Sorry Stevestd - no idea how Took MakerTims name got attached to your words

You only have to worry about blade balance, when you damage the blade OR sharpen it.
Can only try and avoid damage - S--t happens!
Sharpening is a deliberate choice, that you impose on yourself, for little gain & substantial cost".
😈
"Sorry Stevestd - no idea how Took MakerTims name got attached to your words"
Tool Maker Tim served a four-year apprenticeship and has forty-plus years of experience as a Tool Maker, friend. So Skippy, now you know!
"You only have to worry about blade balance, when you damage the blade OR sharpen it.
Can only try and avoid damage - S--t happens!"

Profound observation. Okay, no argument from me there!
"Sharpening is a deliberate choice, that you impose on yourself, for little gain & substantial cost." 😈
Hold on a second there, Skippy! There are those of us in society who are not content to just settle for the basic explanations of life. Many want to know the mechanics of how things work, why a blade cuts, etc. I confess that I am one of those people!! I enjoy a challenge and an opportunity to learn new things! The title of the thread is: Tips for blade sharpening, how do ya’ll do it? The author of the thread didn't ask for the feasibility of sharpening blades, but rather, he was searching for knowledge! You don't mind if some folks color outside of the lines occasionally, now do you?
I use an angle grinder with a flap wheel (36 grit, if I'm not mistaken), and it cuts well. I still grind my twist drills by hand, with a drill point gauge to keep me honest. For that matter, doing your Small engine repair sucks much of the time. There is no sensible reason to keep wrenching, except that it keeps me interested, and it occupies the place in my mind that was formerly the home of Injection molds and progressive dies. Lastly, I do not claim to be a professional small engine mechanic, more along the lines of "Shade Tree" at best. But as long as I have customer bringing me their tools, I suppose that I'm good enough! Yes, I'm (or was) a damned Cracker Jack Too Maker! That's something I'm pretty proud of! Have a good day there, Skippy!


#37

Tool_Maker_Tim

Tool_Maker_Tim

After research on blade sharpeners, I saw one American model that cost $269.00. I found a sim looking model on temu for $56.00 and ordered it. I had to do a few little mods at the joints for smooth action. I use a flapper disk 36 grit and get amazing results. Adjustable angles for different blades, (I use 30 degrees on most blades). I'm away from the shop now but will post info from the container when I get a chance. Good luck with the cheaper model.
Hey gbrewer, take a look at this one It looks pretty cool (at least on the screen): https://www.amazon.com/ZHSYMX-Model...+5005&qid=1753738956&sprefix=,aps,206&sr=8-18


#38

M

MParr

40 grit flapper wheel on an angle grinder.


#39

S

Skippydiesel

Hi TMT,

"Hold on a second there, Skippy! There are those of us in society who are not content to just settle for the basic explanations of life. Many want to know the mechanics of how things work, why a blade cuts, etc. I confess that I am one of those people!! I enjoy a challenge and an opportunity to learn new things!"
In a slasher type mower (high speed blades rotating in a horizontal plain) the blades cut by impact/penetration. Every impact takes energy/power. The sharper the blade the less energy (fuel consumption) is required. Due to the high speed of the blades the difference in energy required to cut the sward between a sharp & a dull/blunt blade is minimal and the "quality" of the cut differs little.
Suggestions that the sharp cut damages the grass less is fanciful at best. Most grasses have evolved to not be unduly impacted by grazing animals that tend to tear the grass (not shear it of cleanly).
The operator of the mower might like to compare the cost of sharpening (labour/time & accelerated loss of blade material) with the cost of additional fuel consumed by blunt blades - the sharpening will cost more.
Sharpening is a feel good exercise - do it if it gives you satisfaction or if your customer wants it done.

Drum style mowers, use a diffrent cutting process - the grass is cut by being sheared between a stationary surface & a moving blade - in this instance sharp blades make a considerable difference to both efficiency/speed & quality of cut. The need for regular sharpening of blades, adjustment and cost has seen the move away from this type of mower except for very highly manicured laws eg golf greens

"The title of the thread is: Tips for blade sharpening, how do ya’ll do it? The author of the thread didn't ask for the feasibility of sharpening blades, but rather, he was searching for knowledge! You don't mind if some folks color outside of the lines occasionally, now do you?"

All true however I draw your attention to your own words "...he was searching for knowledge!" - I have provided an opinion that he (others) may like to ponder 😈


#40

Tool_Maker_Tim

Tool_Maker_Tim

Hi TMT,

"Hold on a second there, Skippy! There are those of us in society who are not content to just settle for the basic explanations of life. Many want to know the mechanics of how things work, why a blade cuts, etc. I confess that I am one of those people!! I enjoy a challenge and an opportunity to learn new things!"
In a slasher type mower (high speed blades rotating in a horizontal plain) the blades cut by impact/penetration. Every impact takes energy/power. The sharper the blade the less energy (fuel consumption) is required. Due to the high speed of the blades the difference in energy required to cut the sward between a sharp & a dull/blunt blade is minimal and the "quality" of the cut differs little.
Suggestions that the sharp cut damages the grass less is fanciful at best. Most grasses have evolved to not be unduly impacted by grazing animals that tend to tear the grass (not shear it of cleanly).
The operator of the mower might like to compare the cost of sharpening (labour/time & accelerated loss of blade material) with the cost of additional fuel consumed by blunt blades - the sharpening will cost more.
Sharpening is a feel good exercise - do it if it gives you satisfaction or if your customer wants it done.

Drum style mowers, use a diffrent cutting process - the grass is cut by being sheared between a stationary surface & a moving blade - in this instance sharp blades make a considerable difference to both efficiency/speed & quality of cut. The need for regular sharpening of blades, adjustment and cost has seen the move away from this type of mower except for very highly manicured laws eg golf greens

"The title of the thread is: Tips for blade sharpening, how do ya’ll do it? The author of the thread didn't ask for the feasibility of sharpening blades, but rather, he was searching for knowledge! You don't mind if some folks color outside of the lines occasionally, now do you?"

All true however I draw your attention to your own words "...he was searching for knowledge!" - I have provided an opinion that he (others) may like to ponder 😈
A well-considered and intelligent response, sir! I tip my hat to you!
"The operator of the mower might like to compare the cost of sharpening (labour/time & accelerated loss of blade material) with the cost of additional fuel consumed by blunt blades - the sharpening will cost more."
I would argue that the increased fuel consumption with a dull blade would be negligible. That might be worth setting up a controlled experiment, just to find the answer. Physics dictates that you are correct, but to what degree? I have a John Deere LX288 Lawn Tractor and a Cub Cadet LTX1050 Lawn Tractor (both machines have blades of similar condition, as in sharpening time is just around the corner). My John Deere is, without a doubt, the smoothest infernal combustion engine (concerning Lawn-care machines) that I have had the pleasure of operating. However, when it comes to cutting grass, nothing beats my Cub (a non-scientific opinion). Is this because the Cub has three mowing blades, and the John Deere has just two? What do you think?
"All true however I draw your attention to your own words "...he was searching for knowledge!" - I have provided an opinion that he (others) may like to ponder"
Yes, I must concur! Rather rude of me to ignore an alternative point of view! Eating my own words is akin to dining on fried liver and washing it down with Pepto-Bismol! Thank you for your insights, sir.


#41

S

Skippydiesel

Sir! You are both a gentleman & a scholar - you flatter me.

"Is this because the Cub has three mowing blades, and the John Deere has just two? What do you think?"
Speculation:
Depends on what you mean by blades.
Two cutting heads will have 4 blades (even if its a single part, each blade has two cutting edges). Three heads, 6 blades.
To give a nice even cut, the cutting arks must overlap slightly - its much easier to achieve this with three cutting heads, than with two.
Assuming the same mowing width for both mowers;
The two cutting heads blades are having to do more work on every rotation than the 3 heads.
Given the better overlap of the 3 heads, you will likly get a better more consistent finish or your lawn.
At a given speed, the three head mower is less likly to get "bogged down"
The Cub may also get away with a slightly less powerful engine.
😈


#42

Tool_Maker_Tim

Tool_Maker_Tim

Sir! You are both a gentleman & a scholar - you flatter me.
I'm not sure about all that, and I only offer praise when it is deserved. Otherwise, I have been accused of being an acerbic ass (I thought only my wife knew me that well)! I do appreciate your kind and thoughtful responses.
As for my lawn tractors, the opposite is true; the Cub is a 23 HP model, and my John Deere is an 18 HP V-twin (but a smooth 18 ponies). As you can probably tell, I like the idea of using my John Deere, but reality dictates that the Cub is my "go-to" machine. I suppose I'm just a slave to fashion! Unfortunately, none of that matters because my Cub has a blown engine. I wasted much energy and angst arguing on this forum (and others) about the life expectancy of the Kohler Courage SV720S engine. To make a short story long, I pulled it into the shed for winter, and the next spring, I've got nothing but mud on my face, and that taste of fried liver and Pepto-Bismol in my mouth! Blown engine! I treat all of my equipment with care, but the Cub's previous owner rode it hard and put it away wet! So, I am looking to either re-power it (I'd love to drop a Predator 22 HP Vertical into it, but the Jackass known as Mr. Schmidt's mentally challenged son as well as the current owner and marketing genius of Harbor Freight Tools, in his infinite wisdom has discontinued all vertical engines except for the 173cc) or rebuild the SV720. I'll most likely make the rebuild my winter project this year. I'll keep you posted on my progress. Good talking with you, Skippydiesel!


#43

Tool_Maker_Tim

Tool_Maker_Tim

Sorry Stevestd - no idea how Took MakerTims name got attached to your words

You only have to worry about blade balance, when you damage the blade OR sharpen it.
Can only try and avoid damage - S--t happens!
Sharpening is a deliberate choice, that you impose on yourself, for little gain & substantial cost. 😈
I, by nature, am a kinesthetic learner. A kinesthetic learner is someone who learns best through physical activity and hands-on experiences. Keeping that in mind, the only way that I know to improve on my grinding skills is to grind something......a lot! It's the same way a musician gets to Carnegie Hall.......Practice, practice, practice! Take a piece of like material (Tool steel for tool steel) and grind it. It's not easy, but if you endeavor to persevere, you will improve!


#44

Tool_Maker_Tim

Tool_Maker_Tim

Sir! You are both a gentleman & a scholar - you flatter me.

"Is this because the Cub has three mowing blades, and the John Deere has just two? What do you think?"
Speculation:
Depends on what you mean by blades.
Two cutting heads will have 4 blades (even if its a single part, each blade has two cutting edges). Three heads, 6 blades.
To give a nice even cut, the cutting arks must overlap slightly - its much easier to achieve this with three cutting heads, than with two.
Assuming the same mowing width for both mowers;
The two cutting heads blades are having to do more work on every rotation than the 3 heads.
Given the better overlap of the 3 heads, you will likly get a better more consistent finish or your lawn.
At a given speed, the three head mower is less likly to get "bogged down"
The Cub may also get away with a slightly less powerful engine.
😈
The Cub is a 50" cut, and the JD is a 42" cut. Additionally, the cub is rated as a 23 (tired) HP, and the JD is an 18 HP. Both are V-twins.


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