No problem :thumbsup: Dropbox should be back up now but if it's not for you, then here's the values you need:
Intake Valve: .003-.005"
Exhaust Valve: .005-.007"
Remember to do it with the engine cold. If my thinking is right, the exhaust one should have a much larger gap compared to those values which would cause the exhaust to not leave the engine. I could be wrong though.
Okay I did the adjustments (upper/intake: 0.004; lower/exhaust: 0.005) and lo and behold, it started spinning (not great, but better than not at all). Despite some help with starter fluid, it would not start, though, and the battery got weak after a few attempts. So I closed the gap on the exhaust a bit further (0.003), sanded the plug a bit for better spark and checked the oil. The oil looked a bit used (blackish, but still partially translucent), but more importantly, it was a good bit low. Given my impatience at this point and the fact that I did an oil change in spring I simply added about 10 oz to fill the oil to just above min, recharged the battery and gave it another try.
I fired up and ran smooth. (Yeah!!!)
I took the choke out and ran it for a while (10 sec) with the valve cover off. While expecting a bit of oil spray, all the sudden there was a stream of oil (a chocolaty goo - picture 1) running out of the front. I could not see where exactly, but I believe for the lower pushrod. I assume that is not normal - the stream was too much to look normal to me anyway, so I cut the engine, and did what I should have done in the first place: Removed the dipstick and did a complete oil change. The oil drained rather slowly, I thought (slow but steady stream), but maybe that is normal ...
Oddly, though, the oil came out all bubbly (aerated - picture 2) I am no expert, but could it be that with pressure building up in the engine and me running it without the cover allowed both air into the system and a pressure differential that forced the oil out through the pushrod guide?
Anyway, I cleaned up the mess, fill with fresh oil, checked the spark plug gap (which was at almost 0.035", so I adjusted it to 0.03" and closed the valve cover. I crossed my fingers and gave it another shot. It started, ran smooth, purred like a kitten and developed no leaks during the next 1/2 acre of mowing ... at least after I could see through the smoke from oil burn-oo on the exhaust ;-).
I'd say, that did the trick. :thumbsup:
Thanks to everyone who piched in with ideas, support and links ... you guys rock!