Reviving an old 6302

d_sharier

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I was bored this week because I have been sick and not able to work much. I go a bit stir crazy when I can't keep myself busy. So I undertook a small project that took way more time than it was worth. LOL.

At some point the bail cable on this mower broke. Instead of replacing it, the previous owner removed it and threw it away. He also removed the brake switch from the engine but left the flywheel brake intact and on the unit. Then he proceeded to cut a hole in the side of the primer box on the handle and install a kill switch from an old D-series engine. He then wired that switch to the ignition coil. It worked, but looked like crap. It also meant that if the bail handle was released before the switch was turned off, then the brake would engage the flywheel while the engine was at full rpm. Thankfully there was still a little pad left so there was no resulting damage.

To me, that seems like wwwwwwaaaaaaayyyyyy more work that just changing a cable or even the switch. Anyway, this primer box was oxidized and it had this giant hole in the side. Really looked awful. Wouldn't you know it, I could not find a replacement anywhere. No used ones, no NOS ones, none. I was considering relocating the primer to the blower housing and just scrapping the original box. But there I was with pneumonia and stir-crazy, I thought, I can fix this. LMAO. I cut some plastic off an old transmission cover in my scrap bin. I got out my soldering gun and went to work. I patched the hole. I then primed all of it with plastic primer. Top coat is DupliColor Grabber Green. It is nowhere near perfect, but looks a lot better than it did.

Please Note: I am aware that the cost of this repair exceeds the value of this part. LOL.
 

d_sharier

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Today I got the model i.d. tag back on the deck. I finished the rest of the hardware. Lastly, I got the muffler cooked, cleaned, and painted. Hopefully I will start putting it back together this weekend.
 

2smoked

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I like what I'm seeing here. Reminds me of the 6262 Commercial that I worked on early this last spring. I am looking forward to the finished product. Thanks for the photos.
 

unclelee

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The last 3 sets I have purchased off a fella on eBay. I have been very pleased and will continue to use him. rsmotorsports_racing_collectables The guys name is Sam. He is easy to work with. Decals are far better than what I was used to.
I only use Sam for my decals...he also sells parts. If he don't have what you need listed you can send him a message..more times than not he has what I need.
Lee
 

d_sharier

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I only had a few minutes today, but hopefully I can finish it up tomorrow
 

unclelee

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Looking good big brother!!!
I just tried the razorblade heat gun thing on an old tank....works good, but a word of advice to those who want to try it...use caution with your heat gun...if you get a little over zealous, you can warp you plastic. A practice run on somthing you don't intend to use is a good idea.
Lee
 

d_sharier

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Yes. A practice run is a good idea when trying a new technique. I have found that this method works well on the trailing skirts. It also works really well on the PVC bail handles. This turned out just as white as the new cover for the main handle.
 

d_sharier

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Well I didn't get it finished today, but I am pretty sure that I will be able to wrap it up tomorrow.
 

d_sharier

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Finally!!! It is done!!! Here are some pictures of the final product. I am pretty pleased with how it turned out. It is not a "museum quality" restoration, but I still think it turned out nice. I can pick apart any job I do but overall am pretty excited about this one. I used some 1,200 degree paint on the muffler. Does anyone know of a high temp paint in the "green" color that is sufficient enough to use on a muffler? Unfortunately I can't seem to convince my wife that I need to keep another mower. Currently have a driveway full and a 1 1/2 car garage full. LOL. I am not sure which I will start on next, but it will either be the 1014 edger or the spare 5006 bricktop I have. Flip a coin!!!!!
 

d_sharier

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I figured I try again to ask if anyone has suggestions for painting F-series mufflers the original green color? The only rattle cans I can find are tolerable up to 500 degrees.
 
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