Thanks for all your feedback. I had a chance to get back after the machine and found that the previous owner had adjusted the valves incorrectly. The Intake valves were adjusted with zero lash, in fact one side may not have been closing at all. After the valves were adjusted properly, the machine ran great, no popping. So, for now, no jet drilling. I'll run and assess spark plug condition after running for several hours.
Hello T.,
Glad to hear you are making positive gains on this project. I have also found many times that verifying all settings prove to be a good thing.
I keep My Generac generator (same engine, just not a mower) connected to my house inlet adapter on my back deck and run it once or twice a month.
I considered a Propane conversion, but these bigger generators are just not as efficient on Propane, so I just keep extra fuel with Ethanol shield on standby as the weather gets colder.
The spark plugs are the ideal way to gauge if you are running efficiently or too lean. Make sure you are running your mower under load for a while before checking the plugs. A faint tan color on the electrode end should be ideal. If they are too white, its lean and that will create excess heat in the cylinder combustion.
I used to ride several iron head Harley's years ago and checking the plugs were always the way to make sure the engine was running efficiently.