Safety switches on the seat, brake and mower engage, check them all.
My first thought was one on the brake pedal, but yesterday at home I couldn't find the damn thing located on the mower. NOW that I got to work and can get on a real computer (no PC at the house, only phones), I have found where the brake switch is located so I will check that.
If ANY of those switches are bad, would the mower still start when I jump the terminals on the starter solenoid ??? Because as I mentioned, I can jump the terminals with a screwdriver and it will start and run just fine.
My first thought was one on the brake pedal, but yesterday at home I couldn't find the damn thing located on the mower. NOW that I got to work and can get on a real computer (no PC at the house, only phones), I have found where the brake switch is located so I will check that.
If ANY of those switches are bad, would the mower still start when I jump the terminals on the starter solenoid ??? Because as I mentioned, I can jump the terminals with a screwdriver and it will start and run just fine.
The Seat switch has absolutely nothing to do with the starting circuit, Leave it alone.
The power to energise the starter solenoid goes from the ignition switch to the PTO switch then to the brake switch then to the starter solenoid.
This is a daisy chain so if any one is bad it wont crank.
The switches are simple plunger switches so they should be in starting mode when the plunger is all the way in.
They are cheap I simply replace them as that is a 10 minute job as compared to a 60 minute job running bypasses to check each switch individually.
Both have 2 circuits.
One is a power ( +12V ) and closes plunger in to start the mower
The other a ground circuit and goes closed to shut the mower down, plunger fully out.
Thanks everyone very much for the replies back. Sorry for the delay in returning back to the forum, but with no computer at home (only phones) and 2 kids running around, I JUST got time to mess with this on Monday. Had to put a new battery in it anyways, so I went ahead and replaced the safety switch at the brake pedal while replacing the battery.
Still not EXACTLY sure of the problem, but I'm pretty sure I figured it out, won't know until I can re-wire the switch. When I unplugged the connector from the brake switch, one of the metal terminals fell out of the connector cavity, so I "think" that is my problem, and why it has been intermittent. It's only connecting on 3 of the 4 terminals on the switch.
NOW..... here's the damn bummer. JD only sells the connector CAVITY, not the connector with leads. So I either have to build another terminal block with a bare cavity I got from JD, or just straight wire each individual wire. Has anybody ever come across this before ?? I am a parts guy by trade, have been in the auto parts business for 40 years of my life, and so far General Motors is the only company I have come across that doesn't sell connectors with leads, until now. JD dealer says only way to get the wiring is to buy the whole harness. Same jackass engineer must design for GM and JD too.......
Check out this video ... might prove helpful ...
https://www.youtube.com/watch?v=Yiimgl-Rdmw
I use these connectors all the time ... best part is you can take the splice apart at any time with cutting the wire great for a situation like yours ( I M O )
you can get them here ... https://www.posi-products.com/
I have bought some at ADVANCE Auto Parts also..
It sounds to me as though you want to have an "ORIGINAL" type connection with a "molen" typeconnector
I'm not sure this will help but I have built complete wiring harness's using similar products while doing Aircraft Overhaul work ...
http://www.painlessperformance.com/webcatalog/copi
https://www.google.com/search?q=mal...I3OFXchHPmQ1VbE30uCoSCWZPNE7UZKFfEVoFDpwpqFrO
https://www.google.com/search?q=mal...I3OFXchHPmQ1VbE30uCoSCWZPNE7UZKFfEVoFDpwpqFrO
I hope this helps in your quest of information ...
I don't know the exact switch on the L110. I googled it and it seems like part no GY20094 is it. I'll assume for the moment it is. This switch has 1/4" male spade terminals. Instead of trying to find the complete mating connector, can you just cut it off, and terminate each of the 4 wires with an individual insulated female spade terminal? You can find those online, or at home center or hardware stores. This is what I'm referring to:
http://www.homedepot.com/p/Tyco-Ele...-Insulated-Nylon-CPGI-3-350820-2-10/202204295
You just need to get the right wire on the right terminal of the switch...
Is this a possibility?
I'm sorry, I missed your comment about direct wire. Can you please confirm with a pic or a part no of the switch or the cavity what you are dealing with? Is it the one I mentioned using the spade terminals or is it something that uses the round pins and sockets as Boobala indicated. He mentioned 'molen'. That's a typo. He's referring to a 'Molex' type connector. That's a manufacturer name and they have been around forever and you can buy individual pins and sockets at electronics suppliers like Mouser, Digikey, Newark, etc. They are very common. The question is whether the 'standard' molex pins are used in the JD cavity. If I can just see a pic of exactly what you are looking for I can probably give you more help.
So, for this next comment I'll assume I was wrong about the spade terminal connector and instead it's a molex connector. I've assembled a boatload of molex connectors over the years and it's not uncommon for a male or female insert to pop out of the cavity. If you look closely at the insert, there are two "nibs", one on each side of the insert. When it is pushed into the cavity, those 'snap' in to retain it. If those are bent in, they won't grab. You can take an Xacto knife and gently bend them back out and push the insert back in and get it to grab. I mention this as you may not need to replace and can repair instead.
Sorry to belabor the issue, but my confusion is what type of connection you are dealing with in the first place. If you could provide a pic of the connector and of the pin that fell out, that would be helpful and I can point you to specific part numbers. If in fact it's molex pins you are looking for(and they are the standard ones), there's a good chance I have what you need in my shop and I can just send them to you! [I've been designing, building, and repairing electronics for the better part of 50 years and I've worked with all kinds of connectors, including molex. That's why I'm asking to see it!]