Ignition Module Cold Tests | |||
spec | digital meter | analog meter | |
plug wire to laminates | 3800-4400 | 3700 | 4000 |
output to ignition to laminates | 900-1000 | 596 | 700 |
input from coil to laminates | 145-160 | 397 | 400 |
After ignition fixed, may want to see if plunger rod partially blocks main jet with rubber stopper removed.That's right, one test I did was remove the rubber stopper, didn't have a bolt short enough to replace the solenoid with. Right now I'm working on the ignition problem waiting for a new coil to get here. Not all that convinced it's the coil even tho it did not cold check properly. Because the spark seems to be time and voltage sensitive it would make more sense if its the replacement SAM module acting up.
I have received one of those carbs where the fuel seat was not pressed in far enough. I think these are either untested, or failed units they sell. Cost more for them to take the return than to just ship another. I have the same running issue, ( not electrical) on two Kohler single cylinder engines SV590. Either surges badly or runs for short time on 1\2 choke. I have tried all new gaskets, governor adjustment, and valve lash. I'm really interested to see what you come up with here.
If that engine have a plastic cam gear, the plastic gear could have slip on the metal shaft and the engine run a bit out of timing. Just an idea!!
Sounds like a plan, thx.On the anti-fire solenoid, rather than just removing the rubber boot, cut the little shaft close to the body with side cutters. Once everything is running correctly, replace the solenoid if you wish. Not cheap.
Sounds like a lack of fuel delivery. OEM carb or Chinese Amazon/Ebay? Was the fuel TANK flushed out? You replaced everything but the tank.Engine will die in seconds if the choke is opened completely, cold or warm. New carb, carb shutoff bypassed, new filter, new pump, replace fuel line, new head and manifold gaskets, fresh gas, new spark plug, will only start with full choke even when engine is warm.
wSounds like a lack of fuel delivery. OEM carb or Chinese Amazon/Ebay? Was the fuel TANK flushed out? You replaced everything but the tank.
You need to verify you have good fuel flow AT the carb inlet pipe.
No surprise there. Every used slash new to me mower I get the linkage is all jacked up. Especially on Kawi and Hondu engines for some reason.The governor spring ends were twisted like pretzels so there is something wrong with the linkage.
I straighten and rebent the spring ends, had to move the throttle plate all the way and then set the spring in holes farther apart, no doubt need some tweaking once I can get the engine to run BUT still running lean, needs some choke to keep running. Just to recap in regards to the fuel/lean problem, tank removed and flushed, line replace, filter replace, fuel pump replaced, flow tested with line removed at carb, carb replaced (Ebay), manifold and carb gaskets replaced, leak tested while running with carb cleaner, problems with carb float seat adjusted, disabled solenoid by cutting of shaft, and lots of foul words. Am I wrong too assume it's still the carb? Definity open for suggestions.No surprise there. Every used slash new to me mower I get the linkage is all jacked up. Especially on Kawi and Hondu engines for some reason.
I would order all new OEM carb linkage springs for it.
That is the only red flag I see.carb replaced (Ebay)
Surging is from a lean condition. Your engine wants more fuel. Engines "prefer" 14.7:1 air fuel ratio. 14.7 parts air to one part fuel for combustion. When you get over 16:1 they can surge and complain.So the question is, What does enriching the fuel/air mixture with the choke overcome to allow it to run?
The guy I bought it from said he had cut grass with it 6-8 months prior. The carb was water damaged so bad the throttle plate shaft was rotted off at the bottom, obviously it wasn't used recently. So there are no parts to salvage from the original carb. Also found the fuel pump with its metal valves were corroded. I did yesterday have the original, a Walboro out and compare to the Epray but the original was so corroded it couldn't measure the jet. Without knowing the difference I did ream out the main jet in the Epray but because it even needs choke at idle I also raised the float level. I had the plug off on the side to check those passages which seemed ok, had to use some RTV (temporary patch) to seal so needed to wait for it to cure. I didn't get a chance to try it yesterday but will today.That is the only red flag I see.
Do you still have the OEM carb? If so swap the pilot if it has one and main jets into the Chinese Gambler Series carb. Emulsion tube spotless? Swap it into the Epray carb. Do what ever to make it run. As Taryl says its not the space shuttle. You know what it needs, more fuel. Compare main jet hole sizes.......
Baby steps here....... Both will or should richen it up.Without knowing the difference I did ream out the main jet in the Epray but because it even needs choke at idle I also raised the float level.
Thx for your patience but this thing just keeps beating me up, before the reworked carb got full of gas the ignition stopped firing again, same symptoms; one spark the second I start cranking and sometimes a very weak one after I stop the starter. Though it could be a weak battery this time because of all the cranking its been seeing, it's on the charger now. If a fully charged battery doesn't give me spark I will install one of the CD upgrade ignitions where the one unit replaces both the existing ignition module and DSAM.Baby steps here....... Both will or should richen it up.
Make sure you have no vacuum leaks ALL around the carb and gaskets. Any intake manifold pipes it may have.
Could buy another Epray carb they are so cheap. Maybe you will get lucky with it. Buy from a different seller. Make sure 100% it is for your engine. Message the seller and ask if it fits yours prior to buying.
I would enrichen the pilot circuit first. Slightly bore out the pilot jet. Pilot screw if it has one. Then if needed raise the float height about 1mm only. Try to get it idling/starting and low revs first. Then if needed hone the main jet out just a touch.
Pull the head off. With one valve open, place your thumb on the opposite valve and attempt to turn it. Check opposite valve. That is one crude way.Could it be a valve problem?????
I did try a different spark plug that came with one of the carbs but I didn't check the manual for the recommended plug, I will now.Shot in the dark, do you have the correct spark plugs in her?
When you adjust the pilot screw, does the engine respond in any fashion? Smooth out or start stumbling? Start with screw gently seated then one and a half turns out.
Hmm, not sure what your suggesting, this is OHV they'll both be closed, could you please clarify?Pull the head off. With one valve open, place your thumb on the opposite valve and attempt to turn it. Check opposite valve. That is one crude way.
Tells me the pilot circuit is clogged and or not working.Doesn't seem like anything I have done with the carb, pilot screw included, has change how it runs. I have in the past started at one turn out and just kept increasing without effect.
Turn the flywheel until one valve is open. On the closed valve, take your thumb and try to turn the valve face on the valve seat.Hmm, not sure what your suggesting, this is OHV they'll both be closed, could you please clarify?
Guess that wasn't the best reply regarding the carb, frustration carryover, better would have been no adjustment would allow running without the choke on either carb so I don't believe there is clog. It did responded about the same with 2 separate carbs.Tells me the pilot circuit is clogged and or not working.
Turn the flywheel until one valve is open. On the closed valve, take your thumb and try to turn the valve face on the valve seat.
Sorry just first saw this response. 1. - Kill wires pulled, first 2 coils went bad possibly bad SAM, upgraded to new CD ignition system. 2. Have to remove the engine to check, don't feel it's pertinent at this time 3. Carb is on the way 4. May apply after I install new OEM carb. 5. Head gasket was torqued but not lapped, possible after new carb installed. 6.Free flow at the carb was tested after the new fuel pump was installed but not as a long term test. Could setup after new carb installed. 7. didn't have the bolt so I removed the rubber end and cut the shaft off. 8. Not doing any more with these carbs. 9. New ignition does not need to be gapped, actually there is not provision in the mounting holes to allow adjustment.Might need to start all over.
1.Pull the kill wires off the coils. Engine should run and drain the tank dry. If you lack any kind of spark, you have a weak or dead coil. Feel both exhaust pipes for heat or measure with non contact temp gun.
2.Make sure the flywheel key is in mint condition.
3.Buy the OEM carb.
4.Inspect valves. Make sure you are on TDC, compression stroke. Follow your engine manual for more tips.
5.Retorque the head gasket down. You said you put a new head on back on page one. Normally when you pull a head off you need to lap the gasket surface on the block and head.
6.Solid fuel flow AT carb inlet. Drain your entire gas tank into a large glass jar. Make sure you can empty the tank with no issues. Pour it back in and retest. You can filter the fuel with a coffee filter.
7.Carb solenoid plunger bypassed with a bolt with the same threads as solenoid.
8.Hone out the main jet a little more. Carb is like 20 bucks on Epray. Open up ONE hole on the emulsion tube. Try another if still lean.
9.Your coils need to jump a 0.25" gap at minimum. Get an adjustable inline spark tester that you can widen the gap on.
Sounds lean again.got the OEM unit today and it did not do any different, in fact it appear I had to hold the choke closed a bit more for it.
Cam issue/timing or some issue in the valve train.I also noted sometimes a spit of gas out the carb.
Now we are running rich.When I removed the spark plug also noted that is was black and carbon coated
It does I agree but I think I been barking up the wrong tree, I feel like I'm back to square one with my original question; What does a rich mixture help overcome and allow it to run? Here's one more thing I kind of forgotten about, after the first go around replacing most of the fuel system including the carb the engine did run without a choke for about 30 minutes while I played with it. Next time I tried to start it the present problem became apparent. Shortly after that the ignition failed.Sounds lean again.
Possible valve issue is what brought on the leakdown jury rig test. The manual says these engines all have the auto compression release system, so the 60psi I got for compression would be invalid. The leakdown test I did didn't indicate a valve seating issue but I'm not taking that to the bank either.Cam issue/timing or some issue in the valve train.
How can the plug say rich and the symptoms say lean?Now we are running rich.
Engines can run rich and still run okay. To a point after that you start fouling plugs and losing power. Too lean makes more HP and runs hotter. 14.7:1 is what they call stoich or optimum/middle range for mpg and clean burning plugs. Most mowers run a tad rich. Most plugs have black on them when you look at them. So there is a range engines can run it and be happy. Call it like 12:1 to 16:1 for example. So many parts air and so many parts fuel.What does a rich mixture help overcome and allow it to run?
Engines can run rich and still run okay. To a point after that you start fouling plugs and losing power. Too lean makes more HP and runs hotter. 14.7:1 is what they call stoich or optimum/middle range for mpg and clean burning plugs. Most mowers run a tad rich. Most plugs have black on them when you look at them. So there is a range engines can run it and be happy. Call it like 12:1 to 16:1 for example. So many parts air and so many parts fuel.
Leak down test should be done at TDC with the valves closed I think. Haven't done one in a while. Maybe one of the others can chime in here with the exact procedure.
Something is foul with yours. You've done all the basics. Probably time to pull a valve cover and watch the valves move up and down. Both should get pressed down into the block the same amount. Might even get to see the ACR working or not. Pull the plugs and watch the valves move.
Wondering if your cam is suspect??
In my amateur opinion, I would say the enrichment overcomes a vacuum leak which is adding air to the mixture and making it lean before it enters the engine.Engine will die in seconds if the choke is opened completely, cold or warm. New carb, carb shutoff bypassed, new filter, new pump, replace fuel line, new head and manifold gaskets, fresh gas, new spark plug, will only start with full choke even when engine is warm. The guy I bought this cub cadet 2166 from said the unit had only sat for about 6-8 months. (BS for sure). Said there was no spark because the coil was bad. Installed new coil still no spark problem was the SAM which was replaced with a used unit to provide spark. The carb and fuel pump were so rotted they had to be replace, fuel line was cracked and leaking so alot of the repairs were related to just getting to the point where I could try the engine.
This doesn't seem to be the normal not getting fuel problem causing to run lean. Spraying carb cleaner, does not show any air leaks. The choke is only slightly closed, to much and it will also shut down. With the right choke setting it will throttle up and sound normal.
So the question is, What does enriching the fuel/air mixture with the choke overcome to allow it to run?