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John Deere L110 No Spark.

#1

L

Lou the mower killer

I have a John Deere L110 ( Kohler 17.5 ) that quit running. I was mowing and on my last strip the engine slowed down to where it was running at about half the speed of it's slowest throttle setting. I stopped where i was and just sat there for about 30 seconds and the rpm's picked back up so i finished my last strip and headed for the shed. A few feet from the shed it stopped running and hasn't started since. It seemed like a fuel issue so i replaced the fuel filter .didn't help. So i replaced fuel pump and also new Carb. No start. It's getting fuel but replaced all the fuel lines when i put the carb and pump on. No start. So we checked and it wasn't getting any spark. Installed a new coil and spark plug and still won't fire. I tried pulling the kill wire off the coil which should bypass all the safety sensors but still won't fire. Ohmeter tested the coil and all the reading were in range on both coils that i had. Flywheel magnets are in place and strong because they suck the coil up to them with good force.
What else can i try , i don't want to keep cranking until i burn up the starter too. I even tried dumping a little gas down the carb but it wouldn't even fire once. I am lost. Thank you for your time.


#2

S

slomo

Verify you have these. Air, fuel, spark and compression. Can't cut grass without them.

Couple homework assignments for you.

1.KEEP and remove OEM carb from engine. Break it down removing all small parts. Boil clean the carb on your stove top with water and those automatic dishwasher balls. Use a candy thermometer to keep water/soap temp at 200F. Boil for 30 minutes. Rinse well in clean water to neutralize after. Blow out with compressed air. Reassemble carb. Flip carb over and blow test carb needle/seat (fuel inlet pipe). Should hold 7psi for 30 minutes.
2.Remove fuel tank. Clean out 100% with compressed air. Install new fuel line, filter and shut off valve if you have room.
3.Clean block and cooling fins YEARLY per your engine manual. Remove top metal engine shroud exposing cooling fins. Neglect this and you will get engine damage.
4.Adjust valves per your engine manual yearly.
5.Decarbon cylinder and valves every 5 years or suggested interval in your engine manual. Neglect this and you will get engine damage.
6.Test ignition coil with old spark plug gaped to 0.250" or 1/4". Check for good blue spark. Check for spark if and when engine dies with inline spark tester.

I'd try in order 2, 3, 6 first.

All these new parts require testing of each and every one.

Hope you are keeping all those old OEM parts too. Most likely nothing wrong with most of them.


#3

L

Lou the mower killer

Slomo ,
It would appear that nothing in your post is relevant since i posting in the original post that it WAS getting gas but NOT getting spark. I suppose that would mean that they were verified . But thank you for the response . Have an awesome weekend.


#4

B

bertsmobile1

There were several ignition systems used on Kohlers
If your magneto has a single wire on it the pull that wire off and check for a spark
If it has 2 or 3 wires then it is one of the electronically controlled sparks and they are a bit more complicated to check
So best go to Kohler & download the engine service manual which is FREE
AFAIK the electronic sontrol units are all discontinued but the engine can be converted to a standard set up


#5

L

Lou the mower killer

There were several ignition systems used on Kohlers
If your magneto has a single wire on it the pull that wire off and check for a spark
If it has 2 or 3 wires then it is one of the electronically controlled sparks and they are a bit more complicated to check
So best go to Kohler & download the engine service manual which is FREE
AFAIK the electronic sontrol units are all discontinued but the engine can be converted to a standard set up
Thanks , and yes I tried starting without the "kill" wire. The Kohler command has just the single wire magneto system. That's what doesn't make any sense. There can't be a broken wire because it doesn't have any, and both coils ( new one and old one) pass the Ohm test so it should have spark. Next thing I am going to try is possibly adding a couple extra ground wires from engine to frame . Not sure if that would matter but I can't seem to get any other ideas , I am all out. Especially since the starter is grounded and spins the engine over just fine. If it were a car it would have been fixed within a few hours , but not this mower. Thanks so much and have a great weekend.


#6

H

hlw49

Could you have mounted the new coil upside down?


#7

L

Lou the mower killer

Could you have mounted the new coil upside down?
Anything is possible at this point. I took pics with my phone before i disconnected the original one , but that doesn't mean the new one doesn't need to be flipped upside down. I am going to try it out in the next day or two when the rain stops... it is outside under a tarp. Thank you for the response and have a great weekend.


#8

sgkent

sgkent

I'd check the tank for gas again.


#9

L

Lou the mower killer

I'd check the tank for gas again.
It's completely full. As mentioned in my post it is getting plenty of fuel.


#10

B

bertsmobile1

From the top
1) you can not test magneto coils with a standard Ohm meter because what you will be reading is the Hall effect chip which times he spark
Cheap multimeters can actually pass enough voltage down the wire to fry the chip
2) were they genuine Kohler coils, quality parts from an on line retailer or shop front or a lucky dip coil off Evilpay or Ammozone ?
How are you testing the spark ?

The magneto is self energizing so if there is no kill wire on it and it is not touching the magnets ( or any other part of the flywheel then it must make a spark if it is good .


#11

StarTech

StarTech

Have you thought of that it may just had a spark plug to fail?
1656242738762.png


#12

L

Lou the mower killer

From the top
1) you can not test magneto coils with a standard Ohm meter because what you will be reading is the Hall effect chip which times he spark
Cheap multimeters can actually pass enough voltage down the wire to fry the chip
2) were they genuine Kohler coils, quality parts from an on line retailer or shop front or a lucky dip coil off Evilpay or Ammozone ?
How are you testing the spark ?

The magneto is self energizing so if there is no kill wire on it and it is not touching the magnets ( or any other part of the flywheel then it must make a spark if it is good .
Kohler engines university calls it a kill wire. It is the only wire actually on the engine other than the starter engagement wire. The service tech said it runs back through the safety switches then to the ignition switch. It is the only way to stop the coil from producing spark from now to infinity or until the engine runs out of fuel and stops turning. I agree with you about the coil energizing , i am quite familiar about how they create spark. My new coil was purchased at our local John Deere store... i don't buy any parts off of Feebay or Ammozone , you usually would get a cheap chinese knockoff. I don't even have an account with either one.
I did find out that Kohler uses their own spark tester and not an automotive one like Briggs uses , so that may be an issue and part of the problem. I am going to try another coil this week and see what happens. Even OEM parts are defective once in a while. Thanks for your time and have a great weekend...


#13

StarTech

StarTech

CV460S-26510

You don't needto buy Kohler parts from JD; unless, you like just paying extra for the same Kohler parts.

Kohler PN 12 584 04-S Ignition coil. Lsits for around $23.


#14

L

Lou the mower killer

CV460S-26510

You don't needto buy Kohler parts from JD; unless, you like just paying extra for the same Kohler parts.

Kohler PN 12 584 04-S Ignition coil. Lsits for around $23.
Thanks. The JD dealer charges $25.99 plus tax and i can just walk in and carry it out. Next closest " mower" parts dealer to me is 1-2 hours away . I am in the mountains and as it is my JD store is 35 minutes away in the nearest town. Thanks again for your time. Have a great day.


#15

L

Lou the mower killer

SOLVED : Thanks everybody for your time. Had an old timer that lives nearby over for a visit. He listened to my project and said " it stopped raining , lets go try something ". He grabbed my die grinder and a sanding disc and went out to the mower. He buffed the mounting surfaces of the engine as well as the old coil. Put the old coil back on and poof , started right up. Put my new coil on and it ran as well. So i guess we were too busy overthinking it. See i can learn something new at 60 years old. Thanks again for all your time and have a great week.


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