HRM 215 leaking oil profusely

Augustivus

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Hello all, first post and it's about my new-to-me HRM215. I got it off a guy on craigslist and he mentioned that it leaked some oil out the bottom. When I went to look at it, he filled the oil up to MIN (said it hadn't been run since the previous season) put gas in and did a few gentle pulls to circulate everything and gave a good tug and bam, fired right up. It sounded OK, not great, I tried it out a bit and everything was good enough, as I planned on some mild tuning later on. When I got it home I mowed the front yard (fairly small) and toward the end of mowing I noticed some smoke, not from the exhaust, but from the base of the top of the mower, in other words, from somewhere on the top of the deck. I parked it by the gate and in the few minutes it was by the gate it had leaked quite a bit of oil on the ground, enough to create a standing puddle. I don't want to damage the engine. Can someone point me in the right direction to fix this? My first guess is the bearing, item 27 in the picture below, does that sound right? Thanks for any help you can offer!

1900BA.png
 

robert@honda

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Can someone point me in the right direction to fix this? My first guess is the bearing, item 27 in the picture below, does that sound right? Thanks for any help you can offer!

View attachment 22816

Oil leaking in and around the oil pan (base of the engine) could be from the oil seal, pan gasket, or governor seal:

leak_zps5d170add.jpg
 

Augustivus

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Thanks for the reply Robert, I will look into those locations and take some pictures as well. Is the top easy to remove? I assume I need to remove it to get a better look at those locations. Also, out of curiosity, is the special tool really need to do that seal?

Also, after looking at your images and learning more about the mower, I think i was completely wrong about that bearing :ashamed:

Thanks and I'll get some pictures going on this tonight if I can.

Oil leaking in and around the oil pan (base of the engine) could be from the oil seal, pan gasket, or governor seal:
 

robert@honda

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Is the top easy to remove? I assume I need to remove it to get a better look at those locations. Also, out of curiosity, is the special tool really need to do that seal?

The engine must come off the mower to get to the oil pan (the above view shows the engine upside down from the normal way is is bolted to the mower deck).

At this level of repair, a shop manual can save you much frustration and grief. Honda sells them on eBay and Amazon; have the serial number off the back of the mower deck (in the form of MXXX-1234567" to be sure you get the correct manual:

Honda Power Equipment Shop Manuals on eBay
Honda Power Equipment Shop Manuals on Amazon
 

Augustivus

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Oh, I see now. I have been thinking of getting the service manual, however, it would double the amount of money I have in the mower!

Is there a best practice for cleaning the mower before disassembly? Can I just power wash it?

Thanks for your help, Robert, it's much appreciated.
 

robert@honda

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Oh, I see now. I have been thinking of getting the service manual, however, it would double the amount of money I have in the mower!

Is there a best practice for cleaning the mower before disassembly? Can I just power wash it?

Thanks for your help, Robert, it's much appreciated.

You'd be quite happy you bought the manual when you tear down the motor and try and put it back together. Trust me, it is worth it.

The special tool to press in the seal is not 100% necessary, provided you have a suitable socket or section of pipe that can substitute.

Pressure washing can damage more delicate parts, but okay to use a plain water garden hose on a cold engine to clean it off. I'd use some brake cleaner or other solvent after that to clear off oil/grease/etc.
 

Augustivus

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Here are some pictures:
DSC04843.jpgDSC04839.jpgDSC04840.jpgDSC04851.jpgDSC04842.jpgDSC04838.jpg
 
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exotion

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You'd be quite happy you bought the manual when you tear down the motor and try and put it back together. Trust me, it is worth it.

The special tool to press in the seal is not 100% necessary, provided you have a suitable socket or section of pipe that can substitute.

Pressure washing can damage more delicate parts, but okay to use a plain water garden hose on a cold engine to clean it off. I'd use some brake cleaner or other solvent after that to clear off oil/grease/etc.

Compressed air does wonders getting the loose crap off. And while I am disasembing and reassembling I clean everything with 409 and a rag. Don't get soap into the internals however
 

Augustivus

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Good tip on the compressed air, Exotion, thanks I'll give that a shot.

Robert, regarding the manuals, I can't for the life of me find the correct one that explicitly says it covers my mower:
IMG_20140821_073516.jpg
Am I missing something obvious?

Thanks for all the help guys!
 

robert@honda

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