I would like to try my hand at heli coiling it, since i have NEVER used heli coil, at least because i haven't had to. The screw is in good shape but i probably will replace it anyway, but it pulled out the little coil of aluminum with it. I'm guessing this is the correct set
https://www.amazon.com/Helicoil-5521-4-Coarse-Thread-Repair/dp/B0002SRE8Q
or if anyone has a better way, I'm all ears.
That kit will do the job. It's a basic, no frills kit, so a little extra care is needed. The coil length will allow maximum strength, but I would suggest backing off the torque to 80 in-lbs.
•
Do not drill the hole. The tap does all the work.
• During tapping, remember to go in
ONLY 1 to 1-1/2 turns, then back out 1/2 turn to break the chip. Be sure and lube the special tap
generously at several depths. WD-40 will do just great. You should end up with beautiful, smooth threads.
• Sometimes I chase the threads from the back of the part because the tap will have a 1/4-20 lead-in which allows you to follow the old threads. Following the old thread keeps the tap at 90° to the work. After tapping, use compressed air to remove all chips. Apply more lube.
• The coil itself is held in by simple expansion. So the coil is LARGER than the hole it's going into. That means the coil will have some small difficulty getting started, going in.
Go slow. Once it starts you're good, just go slow. Run the coil in until it's
BELOW flush by 1/2 to 3/4 thread. The coils are incredibly hard. If a piece of the end sticks out you may not be able to file it down.
You want the starting thread below flush, but you also want the FULL length of the coil captured in the part.
• When you are sure the first coil is below flush (and you can remove the installer tool to check), then you can reach in with small needle-nose pliers and break off the insertion tang. They simply break right off.
► If you screw up, you can pull the coil out like a spring. Once pulled, that coil is dead. Try again with a second coil. Go slow. Use lots of lube. Use lots of compressed air.
Hope this helps.