FC420V Exhaust back fire

Richie F

Well-Known Member
Joined
Aug 8, 2019
Threads
19
Messages
276
Engine is a 14 hp. on a Scag walk behind mower.
End of season started with no problem and moved into shed.
This season won't start but only pop out the exhaust when trying to do so.
That shows the engine has fuel,spark and compression.
Have checked valves and are in spec.
Pulls over with no problem. Compression release is working correctly.
I thought timing might be off and inspected the key on flywheel and it's fine.
Is there an issue with the coil on this engine ?
Thanks.
 

DunDikke

Member
Joined
Jul 14, 2016
Threads
1
Messages
25
Probably not getting enough or bad fuel. Iff you spray some carb cleaner or brake cleaner in the intake does it start then?
 

StarTech

Lawn Royalty
Top Poster Of Month
Joined
Feb 19, 2020
Threads
76
Messages
10,210
Probably has a bad ignitor module. I had even one to shoot an one foot flame out of the exhaust and sound like a .357 magmum going off. Definitely got my attention that day.
 

Richie F

Well-Known Member
Joined
Aug 8, 2019
Threads
19
Messages
276
This engine doesn't have that, it's FC420V, integral coil.
Did compression check and found zero (0) compression.
Brought piston up to TDC, backed off the valves and blew regulated air into the cylinder, 30 psi.
Air came out the exhaust.
Removed the head, found no bent push rods or valve damage.
Turned the head over so combustion chamber was level face up and filled with mineral spirits.
Leakage out exhaust port.
Did notice that it looks like the exhaust valve guide has moved down towards the backside of the valve head.
Can't find any information on if this if it can be a Kawasaki design problem.
Can't find specs to measure the height of the guild either.
 

Scrubcadet10

Moderator
Staff member
Joined
Sep 24, 2017
Threads
250
Messages
6,437
In most Kawasaki engines I've worked on, the valve guides are generally the same height,(I wouldn't take that to the bank, I haven't seen every Kaw.) I've seen a few Kawi's with the exhaust valve guide pushed up into the head, might try lapping the valve, which grinds the valve seat and valve together to create a fresh sealing surface,
 

StarTech

Lawn Royalty
Top Poster Of Month
Joined
Feb 19, 2020
Threads
76
Messages
10,210
Curious to which spec the FC420V you have as the FC420V-AS10 has ignitor?
 

Richie F

Well-Known Member
Joined
Aug 8, 2019
Threads
19
Messages
276
OK update
Measured the height of the intake guide and made a spacer that height.
Installed spacer (stack of washers) over the exhaust guide and jacked it back up using a 1/4" bolt and nut.
Using a punch I staked the head close to the guide on the top and bottom of the guide itself.
Use a wire wheel and cleaned the valves and one for the valve seats also.
Assembled the head, leveled the chamber and put mineral spirits in the chamber. No leaks.
Assembled the engine and problem fixed. Engine runs.
How long before the guide moves again don't know.
 

Scrubcadet10

Moderator
Staff member
Joined
Sep 24, 2017
Threads
250
Messages
6,437
Staking them usually holds them tight! I know it works good On valve seats.
 

Richie F

Well-Known Member
Joined
Aug 8, 2019
Threads
19
Messages
276
Been repairing cars, trucks, snowmobiles and lawn equipment for many years.
Was taught that trick when I first started out in the automotive field.
Thanks for your reply.
 
Top