Thanks, again, ILengine! Before I break open the engine again, I'll be sure to order new reed valves - just in case.
I'd like to give acknowledgement to Sawil (sp?) at OPE Engines of Salem, Oregon (TEL: 888-652-3990). He advises they have rebuilt hundreds of the Kohler CV25S (of many Spec varieties) and almost none of them had a defective reed valve. He suspects the new head gasket was improperly torqued. I hate to hear this because the bolts were torqued according to the spec we had. He advised it has to be done in two stages - 150 pounds per square inch the first time, then 300 pounds per square inch the second time. I'm pretty sure I tightened it to 25-30 foot pounds of torque, and only one time. Hard to believe that is the problem, but I guess I've got to be prepared for that eventuality. This will be the THIRD time I'll have installed new head gaskets. I'm about to give up. I love this machine - it's such a beast and simply will not get stuck. I even sanded it down and gave it a new paint job. It looks great. I just wish I could get the oil being pushed out under control.
Rich
Maple Valley, WA