the deck engagement cable must pull tension on the belt to spin the blades. Check at the idler pulley pivot point that it is moving freely to tighten the belt and release the brake pads from the spindles
a picture of the way you have the belt routing would be nice
I have attached a drawing of the belt path provided in the owners manual (thank you mechanic mark). I have greased all pivot points and bearings in the pulleys and spindles to prevent moisture or condensation. The right side idler pulley has tension to where both brake pucks are engaged with the spindles. I can manually move the right idler pulley counterclockwise to disengage the brake pucks but when released, the pulley returns to the right most position re-engaging the pucks. Is there a belt tensioner somewhere that I'm missing? Some way to keep the pulley in the left most position? I just noticed I may have the PTO cable/spring attached to the square hole on the right pulley bracket instead of the the little round hole near the pulley pictured in figure 8.48 (attached). How can I expand the spring enough to make it fit in the hole ner the pulley? I had a heck of a time getting it where I did (in the square hole) near the brake rod!!!! I think hopefully we found the problem....will keep ya'all advised!
Ok we're getting closer! I moved the PTO spring/cable from the square hole to under the idler pulley on the RH side brake bracket. I installed the deck and anxiously engaged the PTO blades. Unfortunately I had the deck at the lowest setting which I never use, I only use the highest setting.
The good news - the PTO engaged! yeah! for about 5 seconds
The bad news - the left side idler pulley came apart, the belt came off, luckily I was able to find all the parts. Deck now removed. Pics are provided w/the belt (see 4 attachments).
Question: I only hand tightened the idler pulleys enough so the pulleys would spin freely with some minor resistance. If I hand tighten all the way, the new pulleys do not spin freely and are seized. Which hand tightening method is correct? I really don't want to have to re-install the deck again as the PTO spring/cable is a pain to install.
btw - thanks for all your quick responses, I appreciate you!
That is wrong, you have a problem with the pulleys or their mountings.
A idler should spin freely no matter how tight you do the mountings up because the bolt/nut should only bear on the inside race and you got to put a lot of tons of pressure on them to distort them.
You probably have a washer where it should not be that is bridging the inner & outer races or one of the spacers is on the wrong side of the pulley or the pulley is up side down.
The inner race is usually around 0.010" wider than the outer race so when tightened only the inner race is clamped.
If there is a spacer inside the pulley it should have a shoulder for the inner race to bear against so that the outer race & pulley can spin freely.
Washers that go under pulley mounting bolts are high tensile and thicker than a normal washer so they don't distort and foul on either the balls or the outer race.
The stand off bush / boss that goes into the pulley should have a shoulder on it
When pressed into the bearing it should be just short of being level with the inner race.
Thus the protection cap should push the inner race down onto the bush when you tighten the bolt.
Generally the shoulder side goes down so it holds the pulley clear of the deck / tension arm.
IT was easy when the parts were new because they came with the bushing already fitted so it could not be fitted upside down.
However now days it is cheaper to sell a generic plain pulley with a loose bush in a bag
This is what the original pulley looked like , however it is upside down.
https://www.stens.com/280-646-flat-idler
Although it shows a double row ball bearing with a custom extended inner race , they have not been used for decades and all the idlers use a standard single row deep groove bearing, with a bush.
The latter is about 1/4 the price of making the double row set up because std bearings and a lot cheaper.
I flipped the pulley down side up with the same result. I returned the pulley to the original upright position (flat side up) and moved the washer from under the pulley (as described in the parts diagram link above) to the the top of the pulley between the the pulley and the cap. It worked! I could tighten it down and still have the pulley spin freely! The unit is now back together, tested and cutting like a champ (but now I have to cut my grass)!
Seems I may have to re-level the side to side adjustment screw (pg 22 in the owners manual) as the left side is 1/2" higher than the right. I'll wait until I cut the grass to see for sure.........until next time, thank you all!
some mtd belt keepers have a bolt and another little indent to drop into when it is lined up in the correct location. If keeper is not in the correct location the belt will come off. You may want to check location it is easily moved out of position when installing a new belt.
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