Difficulty starting B&S opposed twin engines, series 40, 42 and 46, is a fairly common complaint. The starters on these engines are pretty well taxed to the limit when everything is ideal so it doesn稚 take much to cause problems. Below is a list of some of the more common causes.
Check battery that it is good AND has good connections, cable not partially broken at terminal. On rare occasion a new battery may be bad or not completely charged. The ground cable connection to the frame is an often overlooked place. It should be bright and clean.
The top starter bushing, where the shaft exits the case, often wears oblong on these. When it gets bad enough, the armature will drag on the field magnets OR sometimes a field magnet will come loose or a small pc. may break off causing drag against the armature. Brushes can wear out but not really common. Starter gear may jam against flywheel ring gear. Also on very rare occasions, a small alternator magnet may come loose under the flywheel jamming the flywheel.
If nothing here and starter will not turn the engine over, try jumping directly to the starter from a known good battery. If engine turns now, use a small jumper between the positive battery terminal on the starter solenoid and the small activator terminal on the starter solenoid. If the engine turns now, problem is in safety switches OR ignition switch.
Battery and cables check out OK, engine tries but just can稚 turn over, besides starter problems listed above, excess carbon build up in the cylinder head is a common cause. IF engine can be started, use SeaFoam or similar product per instructions on the can. Otherwise, carbon can be removed by removing heads and scraping out. This will require new head gaskets.
Engines starts cold but not at running temperature, carb float needle may be letting some gas leak by causing flooding until gas evaporates off. Close gas line shut off valve 15 seconds before stopping engine, no shut off, clamp, pinch, rubber gas line. Electronic Ignition may be on verge of failing, check for spark.
These engines use an 摘asy Spin camshaft grind which holds the INTAKE valves open very late into the compression stroke. Excess Intake Valve clearance will keep this feature from doing its job. This usually happens right after someone has done a valve job and done it poorly. When valves are originally set properly they very rarely need adjusting on this engine.
Walt Conner
wconner5@frontier.com
From one person to whom I sent these suggestions:
I took all the electric connections loose and recrimpted them. I then took my dremel tool with a sandpaper wheel and cleaned all of the ends. I removed the paint from the chassis behind the solenoid. Even though the starter was new, the jam nut for the connection could be turned almost a half of a ?turn. After putting everything back together, It turns over real good. It pays to never assume if everything is correct even though everything except the wires were new. Thanks again for the good advice, especially about how the starter is doing all it can do even in a good situation.