New owner of a ~1984 8241ae lawn boy mower!

ZeroClient

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For $100, I picked up a great condition LB 8241ae which wasn't running. The owner demonstrated that starter motor's non-working function. The mower looked great otherwise and came with a TON of other pieces:

Bagger options with good grass catcher
A huge folder filled with service records and the manual (Reminded me of a survivor in Classic Car terms)
Original charger

The owner even sharpened the blade for me on the spot before taking delivery.

So I took it home with the starter motor in-hand and opened up the starter to see what was what. Sure enough, the coil windings had failed over time where continuity was random if at best. If I plugged the motor into a battery, spinning it off with my hand would sometimes get the motor spinning bait poorly. The contacts/brushes were absolutely fine. So I thought to myself - this mower needs a new electric starter or to be converted to pull start. Then I looked closely at the windings, and noticed that I happened to have the same 17ga copper magnetic wire on a reel which I happened to use for another project. I said what the heck - and since the starter was shot anyways - I decided to re-wind the starter motor with fresh/new wire. After about 2 hours of documenting the direction and number of turns and such then re-wrapping with fresh wire - I had the motor back together. Battery tested it and sure enough it was working perfectly. I fixed the starter motor with about $5 worth of brand new magnet wire which I already had on hand!

Back to the mower, I started putting it back together from replacing the fuel line, pulling the carb (Full of Varnish so I cleaned every piece), Cleaned and oiled the air filter, charged the battery (which was flat dead @11.6v but only 2 years old), adjusted some cables and mostly completed the re-assembly.

I ran a compression test on the motor - seeing as I'm accustomed to rebuilding 2-strokes of all kinds power-sport equipment. The engine compression on this lawn boy was low (as I knew it kind of was when purchasing given the ease of hand-effort). The compression peaked at 75psi. so I'm thinking this motor is probably tired but o-well. Theres no was that I see I can remove the cyl head as it looks like one piece from crank base. Needless to say I left the engine alone thinking I might search for other things first. I'm going to check the compression again after I get the engine running just a bit - see if the rings decide to re-seat and help out the situation any.

Ignition has awesome spark so I figured the motor would at least TRY to start. I filled it with 32:1 mixed gas/oil and made sure the carb would not over-flow. Set it up outside, primed the engine with the stock primer about 8 times, and hit the key. The mower started up practically instantly! Amazing. Sitting there it was running just fine on 'turtle' mode. It has been raining so I didn't try 'rabbit' mode.

so I made a quick little video.

Thoughts on my find??
 

AnthemBassMan

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Where's the video link? Love Lawn Boys even though I don't have one anymore.
 

ZeroClient

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Here's the video.

https://youtu.be/zoqnbOCP2PE

I succeeded today in mowing my whole lawn. It took me a bit to get the carb and governer tuned to my tach, and I did kill the battery once - but a quick charge, couple turns of the adjusters, and meter on the rpm spark plug I got the engine to stay at a nice 3500 rpm in rabbit mode.

Bagged about 60lb of grass clippings.

Next door neighbor couldn't believe the mower and all its options fully worked!

2stroke
Electric start
Self propel
Bagger

Nice cut lawn!
 

ZeroClient

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Question on the alternator. With battery unplugged I measure 55vDC on the mower side on the battery plug. White battery plugged in I measure 12.8vDC engine running. So its charging the battery.

Sound right?? 55v is a LOT for a 12v system
 
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