koher ch25 motor runs very rough

edporch

Active Member
Joined
Apr 11, 2014
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I worked on a friend's Kohler engine for their ZT mower that acted like this about 15 years ago.
It ran rough and was down on power.

Going from memory.
Yes, both cylinders were firing, but ONE of them was firing at the wrong time.
I found this out when I tested each cylinder with a timing light.

Though there were two magnetic pickups (one to fire each cylinder at the correct time), I found that both plugs were firing at the same time.
i.e. one was firing at the wrong time.

When I checked the wiring of the magnetic pickups, I found that on one of them, the connections looked OK but were flaky.
I cleaned up the connections, and reconnected them.

AFTER that the engine ran smooth, and when I connected the timing light to each cylinder, they were now firing at different times.

For some reason, with one of the magnetic pickups having flaky connections, the ignition system was using the one pickup with a good connection and firing both cylinders off of it, with one cylinder firing at the wrong time.

The engine has run fine ever since.

WHAT CAUSED me to look at the ignition connections was, the Kohler engine service manual said
"Reported ignition problems are most often due to poor
connections.".
And on THIS engine that was the problem.
YMMV
 

brian330

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Mar 16, 2025
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thanks to all that have replied... a little history on this engine two years ago a shop replaced both cylinder heads new gaskets and valves.. both coils were replaced at that time to ..it has a front crank shaft that runs the hydraulic pump on it shop told him it was cost effective to replace them at that time.. the engine burns no oil .. checked the crankcase oil no smell of gas in the oil normal level of oil in it.. this mower is used daily to take dad around the farm and too the mail box.. wish he was closer to me on Tuesday will drop by and look at it again.. love any help you guys can give...
 
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