Honda GC160 fuel lines

DJ7

Forum Newbie
Joined
Feb 10, 2025
Threads
1
Messages
5
All,

I have a Honda GC160 on my pressure washer.

There are three (3) pieces of tubing: tank to pump, pump to carb, & pump to crankcase.

Before I drive 30-40 miles for tubing, any idea what the tubing sizes are? 3/16, 1/4. metric?

Thanks in advance
 

DJ7

Forum Newbie
Joined
Feb 10, 2025
Threads
1
Messages
5
That is rather small, like 1/8. My guess is 1/4 ??
 

StarTech

Lawn Royalty
Top Poster Of Month
Joined
Feb 19, 2020
Threads
103
Messages
11,831
I would had thought those that work on these engines would know these hoses are formed fitted and not just any old hose will work or at least that is what the service manual indicates.
1739280248512.png1739280278397.png
 

DJ7

Forum Newbie
Joined
Feb 10, 2025
Threads
1
Messages
5
This forum has some crazy formating. Something is wrong.

Anyway, it looks like I need to obtain the form-fitting tubes.
 

gregjo1948

Well-Known Member
Joined
Nov 28, 2012
Threads
79
Messages
391
All,

I have a Honda GC160 on my pressure washer.

There are three (3) pieces of tubing: tank to pump, pump to carb, & pump to crankcase.

Before I drive 30-40 miles for tubing, any idea what the tubing sizes are? 3/16, 1/4. metric?

Thanks in advance
Take a piece of the line with you and match it.
 

DJ7

Forum Newbie
Joined
Feb 10, 2025
Threads
1
Messages
5
That was my initial thought.

It turns out that some ends have to accomodate different diameters. May bite the bullet and just pay for form fitted tubes. Damn they're expensive.
 

jes_in_sac

Forum Newbie
Joined
Sep 7, 2024
Threads
0
Messages
5
Another option that I've done many times, get some line of the larger diameter to route to where it terminates onto the smaller barb fitting. Use a short piece of the smaller diameter tubing [a piece of the old bad one] on the barb fitting and slide the larger dia tubing over the smaller tubing. If need be, you can but a cable tie or other clamp on it, or even glue the two tubes together with a proper glue/sealant, but it's rarely needed. There are many variations on this theme, depending upon how much room you have and the various diameters, but there are ways to make it work.
 

DJ7

Forum Newbie
Joined
Feb 10, 2025
Threads
1
Messages
5
Yes. I have done that before.

Another issue is kinking. I just tried a piece of silicon tubing for the crankcase to fuel pump. The tubing stretched OK (2 diff nipple diameters) but kinked.
 

lbrac

Active Member
Joined
Apr 19, 2018
Threads
0
Messages
68
Yes. I have done that before.

Another issue is kinking. I just tried a piece of silicon tubing for the crankcase to fuel pump. The tubing stretched OK (2 diff nipple diameters) but kinked.
If the hose is too short or the wall thickness is too thin, or both, it would be more prone to kinking. It is exposed to vacuum/pressure as the piston cycles up/down, causing the crankcase/cylinder volume to fluctuate.
 

Rocky J

Well-Known Member
Joined
Oct 12, 2016
Threads
0
Messages
117
Yes. I have done that before.

Another issue is kinking. I just tried a piece of silicon tubing for the crankcase to fuel pump. The tubing stretched OK (2 diff nipple diameters) but kinked.
I have the same 40 mile drive for everything, gone half a day . I have pushed a piece of steel brake line inside of the hose then bend it, leave it in there , no kink , then say it was like that when you got it .
 
Top