For those who don’t know, there are 2 types of 4 sided screwdrivers. One is called a Reed and there other is called a Phillips. Difference is that the Reed style comes to a point and the Phillips has a flat end. Most people don’t know this ( even techs) and don’t use the correct one for the job.
LOL!!!!!Have you ever seen a Arthur Head screwdriver?
(very rare, possibly only 4 made from the A head of a typewriter key)
The A on the screwdriver fits into the A hole on the screw.
Made by Arthur Spooner OF THE KING OF QUEENS SHOW
You can review such on-line.
Those long screws (studs) that hold the carburetor on have a star on the tip that require an E-torx bit to take out. The studs each have a shoulder that hold the carburetor on.Well I started taking off the carburetor and am unfamiliar with the tool that I need to take the bolts off and hold the carburetor on. I know it's probably simple but every time I try to fix something, I run into something new. I'm open to suggestions on how to take those two bolts out so I can remove the carburetor and take the bowl off! Thank you in advance!
E5 external torx.. Harbor freight has emWell I started taking off the carburetor and am unfamiliar with the tool that I need to take the bolts off and hold the carburetor on. I know it's probably simple but every time I try to fix something, I run into something new. I'm open to suggestions on how to take those two bolts out so I can remove the carburetor and take the bowl off! Thank you in advance!
I spotted that o-ring when I took the carburetor back apart and made sure that it was seated properly around the plastic piece that goes in to the metal assembly. I think I'm going to try to find a diagram of the float mechanism in the carburetor that I have and see if I inadvertently dropped a miniscule piece that may be causing this. That's what I was thinking in the back of my mind that something was not allowing the float to stop the flow of gas once the bowl was full. Thanks for the info and I will proceed!Couple of things that could of occurred. First the float valve may not be sealing. And 2nd that style of carb has a removable plastic insert for lack of better term which has an O ring that seals the fuel inlet as the fuel enters the float seat area. If that O ring came out or is torn it will allow the fuel to leak even before it enters the float valve seat area.
Also need to sure the jet doesn't fall out of the end of the plastic emulsion tube if removed from the carb. Also some of those carbs have a spring in the bottom of the fuel bowl to maintain upward pressure on the plastic emulsion tube mushroom top to seal the gasket and fuel inlet O ring to the carb body.
Thanks for the info. I will try to get a diagram of the carburetor float mechanism for this engine and see what I may have inadvertently dropped. This will also give me the necessary information to purchase a carburetor for this model. For what it's worth, taking it back apart the second time was a 5-minute deal after the wonderful folks on this forum gave me some technical insights. Definitely a resource everyone should take advantage of. You can't help but learn something! Thanks again!Hello P.,
This problem sounds like a bad float needle allowing too much fuel to flow past it and the seat. The needle acts like a fuel "gate keeper". It only allows fuel in as the engine uses it when working correctly.
Carburetors can be a tricky, intricate device unless you have worked on them for years and studied them intensely. That is what experienced small engine mechanics have done, and there has been a lot of trial and error along the way. I have a large box full of various (core parts) carburetors that I keep around for the bits and pieces I need from time to time.
Honestly, I think you would spend way more money and time trying to fix this carburetor than to purchase a new aftermarket one off of eBay. That would be the easy solution.
I know you are looking to upgrade to a bigger generator (in your other post), but this would make a good candidate for portable work or resell it to someone who is in need of a generator before a weather emergency hits. People will usually pay a fair price for working generators.
In my situation, I have kept one of these smaller generators along with my bigger (main) 15KW Generac portable that I use. I alternate between them depending on needs and weather conditions. The smaller generator uses way less fuel when only needed for basic lighting, a window A/C unit or to run the refrigerator and freezer. It is simply a matter of have a 30A to 50A adapter for the small generator to connect to the house inlet cable already in place.
Hello Scubcadet10,that gasket that seals the plastic assembly needs replaced anytime you remove it. or else it WILL leak like this.
Three things that have bailed me out when I run into this problem with Phillips screws.
1. Make sure you have the right size driver. Most often people use a driver which is too small.
2. I dip my driver into some very fine lapping compound, which gives improved gripping power.
3. Soaking each screw in thread buster for 30 minutes can help break the bond caused by electrolysis.
PS: I’m assuming you have the carb removed from the eng
And, consequently, you need a set of JIS screwdrivers......If the carb is a Nikki or Mukuni carb they are NOT Phillips head screws they are JIS screws. Indicated by a little dot next to the X shape.
And a third called JIS, Japanese Industrial Standard, screws and drivers.For those who don’t know, there are 2 types of 4 sided screwdrivers. One is called a Reed and there other is called a Phillips. Difference is that the Reed style comes to a point and the Phillips has a flat end. Most people don’t know this ( even techs) and don’t use the correct one for the job.
The first one I came to I tried a small, metric I believe, socket. It has taken out a lot of those screws without the price oof special tools.Those long screws (studs) that hold the carburetor on have a star on the tip that require an E-torx bit to take out. The studs each have a shoulder that hold the carburetor on.
A good pair of baby vise-grip pliers usually work, but damage to the stud will occur, so a proper bit is preferred.
Another method to remove them is called "double nutting". It is where you screw both air cleaner retainer nuts onto the stud with the flanged portion facing one another, tighten them against each other so they are tight. Then put a wrench on the one closest to the carburetor and back the stud loose.
So simple to make the JIS style Phillips. It is called using a grinder. Most of these cross points screwdrivers are JIS style already.And, consequently, you need a set of JIS screwdrivers......
I feel your pain. I live in the rust belt where they salt away snow unless it's more than 6" deep, only then will the plows come out. I have 8 cars and have done all my own work for 60 years and have learned how to remove frozen fasteners over that time. Many are correct that you should use a good penetrating oil and vibration to shock the corrosion bond between the steel threads and the alloy carb body. Rather than hammering on the screwdriver, I like to use a pneumatic hammer with a blunt punch dialed down to low pressure so you don't bugger anything. I use about 20-25psi. This works the pen. oil in MUCH better than tapping with a hammer. Do this several times a few hours apart with fresh applications of the oil. Wait overnight if you can and repeat the next day. If the screw refuses to budge, next thing I try is a needle nose genuine Irwin Vise-Grip pliers, not one from Harbor Freight. The steel is much better quality and bites better. Clamp it on the shoulders of the screw as tight as your strength allows and try to wiggle both clockwise and counter-clockwise just the tiniest bit and once you get noticeable movement, increase the swings to allow the penetrating oil to work it's way in. Add more if it remains stubborn. Now you can try the screwdriver to finish getting it out.Generator unit is about 14 years old Briggs & Stratton Storm responder 8250. Always run clean gas through the unit and use stabilizer. Change it every 6 months. This year it had all the signs of crap in the carburetor. I went to take the bowl off to give it a good cleaning and it's held on by Phillips head screws? They're not tough enough screws to handle the unscrewing process. Suggestions? Thanks for any ideas in getting this bowl off without doing major damage!
I picked one up from harbor freight and it was a little bit of Overkill but, like many of my other tools, I probably won't need it againGuess nobody has ever used an impact screwdriver.....there are larger sizes. I wouldn't necessarily buy this one as I have one from the 60s that uses ramps and not springs. Works most every time.....
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Fellow Rust-belt dweller here. This is the voice of experience speaking (above, by @Craiger). Much wisdom here, for those open to it.I feel your pain. I live in the rust belt where they salt away snow unless it's more than 6" deep, only then will the plows come out. I have 8 cars and have done all my own work for 60 years and have learned how to remove frozen fasteners over that time. Many are correct that you should use a good penetrating oil and vibration to shock the corrosion bond between the steel threads and the alloy carb body. Rather than hammering on the screwdriver, I like to use a pneumatic hammer with a blunt punch dialed down to low pressure so you don't bugger anything. I use about 20-25psi. This works the pen. oil in MUCH better than tapping with a hammer. Do this several times a few hours apart with fresh applications of the oil. Wait overnight if you can and repeat the next day. If the screw refuses to budge, next thing I try is a needle nose genuine Irwin Vise-Grip pliers, not one from Harbor Freight. The steel is much better quality and bites better. Clamp it on the shoulders of the screw as tight as your strength allows and try to wiggle both clockwise and counter-clockwise just the tiniest bit and once you get noticeable movement, increase the swings to allow the penetrating oil to work it's way in. Add more if it remains stubborn. Now you can try the screwdriver to finish getting it out.
If that doesn't work, I use a dime-size diamond wheel in a Dremel tool to cut a complete slot across one of the Philips slots. Next get a good sharp flat blade screwdriver of the correct size. If your screwdriver is worn so the tip is rounded smooth (very common, most people never sharpen their screwdrivers) grab a new fine file and file the tip sharp carefully while holding the driver in a vise. Now with plenty of pressure pushing in on the screwdriver, unscrew the screw. You might need to put a wrench on the screwdriver, some screwdrivers can accomodate a box end wrench where handle meets shank, if not use a square shank screwdriver to get torque with an open end or Crescent wrench. One hand on the wrench, your strongest hand on the driver to avoid the bit walking out and buggering the screw head.
If the screw still refuses to come out, do whatever you can to remove any remaining traces of fuel from the carb with low pressure compressed air run for a half hour or more. Then use a propane torch to hit the stubborn screws and have a wet rag handy to smother a fire should it occur. Have new gaskets on hand if you have to resort to heat. If that fails you should drill out what's left of the screws and use a tap to rethread the carb. If that's been buggered, you will need to drill out to the next size larger screw and re-tap.
Once you've got the screws out, throw them away and buy Allen head machine screws of the right size and never face this problem again. Or use Torx screws if you can find them. Then there's standard hex head if neither of the above can be found. This may or may not be an option depending on if there's enough clearance to accomodate the hex head. I've been known to grind down the hex flats until I reach the right diameter for clearance. Use a fine grinding wheel. It's challenging to keep the flats in a hexagon! Tractor Supply stores generally have a really good selection of fasteners in pull-out drawers. I use a little bit of Nevr-Seez on the screw threads when putting steel screws into a dissimilar metal as is found in carb bodies. Let us know how you make out, good luck. Patience is a virtue...
Best thing I did last year was take an inventory of every tool box, cabinet, parts for the garage. Same for the computer room/office/electronics and any other place where there are things I might need/want to find. I have three files about 10 pages each for the different locations saved as a PDF that can be quickly searched. Saved me several times but it is a challenge to keep it current. I'd say it's 99% right but entropy will have its way.....I picked one up from harbor freight and it was a little bit of Overkill but, like many of my other tools, I probably won't need it againbut if I ever do, I won't be able to find it
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Forgot one modern tool that is easy to use and is a tremendous help....an induction heater. Red hot in seconds, no flame to deal with. I have a pencil model that I can change coil tips for smaller fasteners and another that will handle up to 7/8" fasteners. Above that it's usually oxy/acetylene with tips changed out to suit the job.Fellow Rust-belt dweller here. This is the voice of experience speaking (above, by @Craiger). Much wisdom here, for those open to it.
I use a small pair of Vise Grips the actual brand name ones and squeeze them very tightly in the proper direction around the outside of the screw and then I can crack them loose.Generator unit is about 14 years old Briggs & Stratton Storm responder 8250. Always run clean gas through the unit and use stabilizer. Change it every 6 months. This year it had all the signs of crap in the carburetor. I went to take the bowl off to give it a good cleaning and it's held on by Phillips head screws? They're not tough enough screws to handle the unscrewing process. Suggestions? Thanks for any ideas in getting this bowl off without doing major damage!