Battery drain while operating

Kparent

Member
Joined
Jun 15, 2022
Threads
3
Messages
21
poulan pro 500 riding mower runs without issue while mulching (no stopping and starting) but will not restart after done mowing, battery is dead. Likewise, if bagging cuttings, mower will not restart after stopping to unload hoppers. Battery is dead.
 

bertsmobile1

Lawn Royalty
Joined
Nov 29, 2014
Threads
64
Messages
24,702
Because I am lazy I can not be bothered to write a 300 line set of generic instructions to cover all the possible causes
But if you post the full model & serial numbers & I can find a wiring diagram so I can be concise & correct I will attempt an answer.

However I will give you one hint
Find the voltage regulator and remove the plug , charge the battery then go mow
If the problem goes away, the regulator is faulty .
 

Kparent

Member
Joined
Jun 15, 2022
Threads
3
Messages
21
poulan pro model pb22h46yt
motor is Briggs and Stratton 441777 0726 e1
thank you
 

Kparent

Member
Joined
Jun 15, 2022
Threads
3
Messages
21
The engine has a dual circuit alternator, i don’t believe it has a voltage regulator
 

bertsmobile1

Lawn Royalty
Joined
Nov 29, 2014
Threads
64
Messages
24,702
IT has a single diode , the most primitive voltage regulators fitted
So unplug it
If it goes closed circuit the alternator becomes a starter motor when it is not spinning and the AC arriving at the battery will stuff it in no time flat .;
 

Kparent

Member
Joined
Jun 15, 2022
Threads
3
Messages
21
Makes sense, I’ll try it. Thank you
 

Kparent

Member
Joined
Jun 15, 2022
Threads
3
Messages
21
Pulled the diode wire, mulched entire lawn, ran without stopping, battery dead.
 

bertsmobile1

Lawn Royalty
Joined
Nov 29, 2014
Threads
64
Messages
24,702
OK
either you have a duff battery or a wiring problem
We have eliminated just one cause, the alternator &/or diode
The only thing drawing power while the mower is running is the carb solenoid
Does your mower have an electric blade clutch as shown in the wiring diagram ?
If so check the air gap as one that is too big will draw too much power
I have never seen duel circuit alternator fitted to a mower with an electric clutch as they output is just maginally above that of the clutch draw
When you said you had a duel circuit alternator I made an assumption ( always dangerous ) that it was a manual PTO

So with the battery fully charged, check the voltage at the battery terminals
Start the mower & check the voltage again after a couple of minutes
Then turn the blades on & check the voltage again 3 or 4 times 2 minutes apart

To do this you will have to remove the seat switch and clamp it closed as your mower has the tamper proof seat switch

Post the results
 

StarTech

Lawn Royalty
Top Poster Of Month
Joined
Feb 19, 2020
Threads
76
Messages
10,225
Well Bert did you lookup the mower's IPL? Here they show a manual PTO.

And yes I have seen a dual circuit used with an electric PTO. Very borderline on providing enough current.

Now the after fire (fuel) solenoid might be partially shorted but I first make sure the stator and diode are good. I have seen a lot open diodes over the years.
1655635284835.png
 

Farmer Jean

Forum Newbie
Joined
Jun 2, 2021
Threads
0
Messages
8
- Unplug the lights. Nobody mows at night (I hope). It's not a solution but if your system is just weakened it should help a little.

I find it hard to believe that a good fresh battery would be drained completely in just one mowing so I'd start with properly load testing your battery.
 
Top